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Home > Technical Chat > Water jacket mod?

JT

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2742 Posts
Member #: 637
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Hertfordshire

Hi

I've searched but no joy.

Has anyone done the mod as in vizard's book?
He basically opens the water jacket at the water pump end.
would you think it's worth it?
I'm planning on dry decking this engine aswell.

Thanks

Josh

My build thread..

http://www.turbominis.co.uk/forums/index.php?p=vt&tid=542985


MikeRace

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6549 Posts
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#1 Basshunter Fan

Force Racing ICT Dept Manager Miglia Turbo Am frum Yokshyer tha noes!

Wouldnt bother. I dry decked mine and struggled to get it warm after that.

1/4 Mile 14.3secs 96Mph Terminal 10psi of boost.


Fibreglass Parts? - http://www.tdkracing.co.uk/
Split Rims? - http://www.force-racing.co.uk/


PhilR

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696 Posts
Member #: 10034
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Birmingham

I plan to cut metal away from right side of the pump hole to try and help more water around the back of the block. Whether it makes an difference, I don't know, but it takes little effort. I also plan to block some of water holes towards the pump end so that more water has to travel further around the block - a sort of half-dry-deck. I'll be doing this to a block this afternoon so will take pictures.

What page is the Vizard mod on ?


JT

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2742 Posts
Member #: 637
Post Whore

Hertfordshire




On 15th Jul, 2015 PhilR said:
I plan to cut metal away from right side of the pump hole to try and help more water around the back of the block. Whether it makes an difference, I don't know, but it takes little effort. I also plan to block some of water holes towards the pump end so that more water has to travel further around the block - a sort of half-dry-deck. I'll be doing this to a block this afternoon so will take pictures.

What page is the Vizard mod on ?


That would be great.
It's on the page where he talks about water pumps I think. I can't look as I'm away at the moment.

My build thread..

http://www.turbominis.co.uk/forums/index.php?p=vt&tid=542985


Brett

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Doncaster, South Yorkshire

i think i did it, it can only help imo, engine temperature control should be done by the thermostat, once i got mine sorted it was spot on

Yes i moved to the darkside *happy*

Instagram @jdm_brett


Turbo Phil

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4625 Posts
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My sister is so fit I won't show anyone her picture

Lake District

I ground the block away as advised. Whether it makes a difference or not I don't know.

Phil.

WWW.TURBO-MINI.COM


JT

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2742 Posts
Member #: 637
Post Whore

Hertfordshire

Well I've got my block in bits. Just want to do the bits I can do, then send it off for acid dipping and machining etc.

Has anyone got any pics of it done as it's not that clear in the yellow book.

My build thread..

http://www.turbominis.co.uk/forums/index.php?p=vt&tid=542985


Sprocket

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Preston On The Brook

I never liked the idea.

The water pump its self is an open impeller and the housing (volute) is created by the aperture in the engine block. Surely changing the shape of that aperture will reduce the overall efficiency of the water pump?........

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


JT

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2742 Posts
Member #: 637
Post Whore

Hertfordshire

Are there any other mods I should do while my block is in bits?
I'm planning to block the water ways for dry decking. Also I'm going to oil feed the thrust bearings (machine shop will do it).
Anything else I should consider doing to the block??

My build thread..

http://www.turbominis.co.uk/forums/index.php?p=vt&tid=542985


PhilR

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696 Posts
Member #: 10034
Post Whore

Birmingham

Here are the pictures I tool this afternoon. Didn't find the Vizard example so there maybe a better way to do it. I'm just trying to get more flow around the back of the block. EDIT: found the picture of Vizard's example; I don't think mine has ended up much different.

Before:


After:


Crosses are the holes I'm planning to block, and circles are where I can increase the holes a touch. The idea is to increase water flow around the far end of the block and not let the water short circuit through the first couple of holes.


Will have to add up the cross sectional area of the holes, but pretty sure it's bigger than the narrowest parts of the water system (pump inlet pipe) so I think it shouldn't restrict flow.

Edited by PhilR on 16th Jul, 2015.


PhilR

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696 Posts
Member #: 10034
Post Whore

Birmingham

On 15th Jul, 2015 JT said:
Are there any other mods I should do while my block is in bits?
I'm planning to block the water ways for dry decking. Also I'm going to oil feed the thrust bearings (machine shop will do it).
Anything else I should consider doing to the block??



Knock out the old water jacket plugs and replace.

Pull out the oil gallery plugs for cleaning and tap for screw in plugs

Re-tap all holes and do helicoil repairs if needed (check the 5/16unf bolt holes where the drop-gear housing bolts on. Inexperienced mechanics mix up the unf bolts in the block and the unc bolts in the gearbox, damaging the threads)

Consider centre main strap

Consider 11 bolt

Consider under crown oil jets

I think Paul S did a small amount of machining to mount a knock sensor directly on the block. Maybe worth considering if you think you'll ever fit one.

Check deck is flat just in case it needs machining (Not sure how likely that is)

Edited by PhilR on 16th Jul, 2015.


tadge44

3004 Posts
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Post Whore

Buckinghamshire

I agree with Colin.
Making sure the block is clear of all scale and rust, as you are doing, is the most effective aid to cooling.


JT

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2742 Posts
Member #: 637
Post Whore

Hertfordshire

Thanks.
It's already got center strap. And I'm definitely going for 11 stud.

My build thread..

http://www.turbominis.co.uk/forums/index.php?p=vt&tid=542985


PhilR

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696 Posts
Member #: 10034
Post Whore

Birmingham

If the block is fairly cruddy inside the waterways and you have a few weeks where you won't need to work on the block itself, you could look into molasses (black treackle) rust dip.

Still unsure whether the mods above will be good or bad as I have some other impeller pumps that are a more open design. Either way, I've not gone too crazy on mine so still resembles the original design, so I doubt it's done any harm. I've fixed the picture links above; only the before picture with a gasket line was showing, which may have looked like I was suggesting cutting out much more of the block. As the guys have suggested, that probably wouldn't improve things.

On some pumps you might also make an improvement by shaping the blade surfaces down to a single edge. Some pumps have a squared off double edge which could lead to more turbulence and cavitations at high rpm.

Edited by PhilR on 16th Jul, 2015.


PhilR

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Member #: 10034
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Birmingham

One more note: Don't the high flow pumps have extended fins that extend past the block wall? Surely this would also have a negative effect for just the same reasons - you're encouraging flow away from the recess / cavity in the pump's casting.

Edited by PhilR on 16th Jul, 2015.


JT

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2742 Posts
Member #: 637
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Hertfordshire

I have this pump that I'm planning on fitting. ...

http://m.minispares.com/classic~mini~shop/GWP187EVO

I'll look into the molasses dip.
Would you need to hone the bores after?

My build thread..

http://www.turbominis.co.uk/forums/index.php?p=vt&tid=542985


PhilR

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696 Posts
Member #: 10034
Post Whore

Birmingham

That pump looks good to me; Some other pumps have quite crude impeller castings with a squared off fins, which is bad for cavitation and flow.

First time I did the molasses dip, I made it too weak, and left it for too long. As a result, it stripped the paint and left the bare surfaces slightly darkened as if they'd been very lighty etched. I don't think this would do any harm but I planned on honing afterwards anyway. If I did it again I wouldn't dip the whole block, I'd just fit an old pump with the inlet blocked, then fill to just below the deck surface with a 10:1 or 10:2 mix of water:black treacle.

Edited by PhilR on 16th Jul, 2015.


JT

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2742 Posts
Member #: 637
Post Whore

Hertfordshire

Would molasse dip remove paint?
I read it just removes rust?

Does look good though. Where could I get it from?

My build thread..

http://www.turbominis.co.uk/forums/index.php?p=vt&tid=542985


tadge44

3004 Posts
Member #: 2500
Post Whore

Buckinghamshire

Bilt Hamber Deox 80 is faster than molasses,but costs more.

This stuff leaves metal looking like new - and removes only the rust, not sound metal


moke123

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Member

Perth, Australia

I'm enjoying this thread - thanks guys!


PhilR

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696 Posts
Member #: 10034
Post Whore

Birmingham

On 16th Jul, 2015 JT said:
Would molasse dip remove paint?
I read it just removes rust?

Does look good though. Where could I get it from?


It shouldn't touch paint but I put this down to my bad paint prep as it didn't touch whatever traces of factory paint I left on there. Also, the concentration I made up was much too weak and I left it much too long before removing.

The dark colour brightened up with a quick wire wheel so appeared as bright as you'd expect. Most of it was a sort of smut residue / dust that came off easily enough. plenty of crud and grit fell out of the water jacket event thou it had be thoroughly pressure washed beforehand.

Molasses is the American name for Black Treacle, so it's easier to Google for that, but in shops your looking for this... (usually found next to baking ingredients)

Edited by PhilR on 16th Jul, 2015.


JT

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2742 Posts
Member #: 637
Post Whore

Hertfordshire

I see.
I take it I'll need more than 454g though!? Lol

My build thread..

http://www.turbominis.co.uk/forums/index.php?p=vt&tid=542985


John

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10020 Posts
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Mongo

Barnsley, South Flatcapshire

http://www.homercidal.com/molasses/

If something is worth doing, it's worth doing half of.


PhilR

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Member #: 10034
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Birmingham

Yeah, they're 250ml tins. One website said water it down 10:1.

EDIT: John's link above says 4:1 or 10:1. I'd probably make it as strong as possible if I do it again, cap off any holes in the block and just contain it in that instead of dipping the whole block.

Edited by PhilR on 16th Jul, 2015.


Callum

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Advanced Member Formerly mk2turbo

Stoke-on-Trent

I soak things in cheap vinegar to remove rust, could try it that way

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