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Home > Show Us Yours! > 1480 Clubby Build (Now in Paint)

PaulH

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1346 Posts
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Dublin Ireland

Well I bought this shell of a Friend who raced it in 2008 unfortantly it was involved in a crash near the end of that year which pushed him out of the racing sceen. The shell has had a lot of work done to it such as a weber box fitted it has had the arches tubbed and all excess panels cut out. The only damage done to the car in the crash was the floor pan where the subframe mounts was bent inwards and the fiberglass front end was a right off. I started work on it this week
to date I have fitted A flat alloy boot floor:

I fitted a rear wheel arch cross brace:

I fabriciated and fitted A suport for the floor around the subby mount:

I have dry built the cage into the car to try and get as much of the drilling done befour I Paint the shell:


next weeks plan is to make a few bolt in mounts around the car to tie the shell into the cage better. I have also started building the in boot ARB. I am trying to have the car dry built befour the end of the month so I am ready to Paint next Month.


Edited by PaulH on 10th Mar, 2011.

On 17th Feb, 2009 Rob H said:

I find the easiest way is to super glue the bolt to the end of one of my fingers.

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sim_ou_nao

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361 Posts
Member #: 114
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Porto/Portugal

Nice work Paul :)

Pedro Silva

http://miniciados.blogspot.pt/


Turbo Phil

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4626 Posts
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My sister is so fit I won't show anyone her picture

Lake District

You must have a few projects on the go Paul ? Good luck. :)

WWW.TURBO-MINI.COM


hazpalmer

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1648 Posts
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Carlisle, Cumbria

looks good :)


PaulH

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1346 Posts
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Dublin Ireland

Way way to many Phil my Mk1 has been put into dry storage for a year untill I get time/money to do it properly. The devlopment race car is also in the same storage, this is just a quick and dirty build to give me some thing to have fun on the track with over the coming summer :).

On 17th Feb, 2009 Rob H said:

I find the easiest way is to super glue the bolt to the end of one of my fingers.

______________________________________________________


hazpalmer

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1648 Posts
Member #: 9038
Post Whore

Carlisle, Cumbria

what spec engine is going in to it besides a 1480?


Diogo Lima

46 Posts
Member #: 8869
Member

Porto, Portugal

This seems very interesting, will you turbocharge a 1480cc?
You can acheive 150/155bhp with a 310ºcam and a good head from an aspirated engine. You will just need the right setup.


MikeRace

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6549 Posts
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#1 Basshunter Fan

Force Racing ICT Dept Manager Miglia Turbo Am frum Yokshyer tha noes!

Doubtful, im guessing hes sticking na


On 16th Jan, 2011 Diogo Lima said:
This seems very interesting, will you turbocharge a 1480cc?
You can acheive 150/155bhp with a 310ºcam and a good head from an aspirated engine. You will just need the right setup.

1/4 Mile 14.3secs 96Mph Terminal 10psi of boost.


Fibreglass Parts? - http://www.tdkracing.co.uk/
Split Rims? - http://www.force-racing.co.uk/


PaulH

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1346 Posts
Member #: 2340
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Dublin Ireland

The 1480 will be one of my full race 1480s running kawasaki ZR pistons, a farndon full steel 86mm crank, Turbo Phil full race NA head, 320 Cam, and in house exhaust and inlet manifold all sucking trough a weber 48 and all sparked off by our in house ignition system, it will be running trough a Jack night dog box and a tranx limo. Should have around 130 at the wheels if every thing works out right.

Edited by PaulH on 16th Jan, 2011.

On 17th Feb, 2009 Rob H said:

I find the easiest way is to super glue the bolt to the end of one of my fingers.

______________________________________________________


paul wiginton
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5933 Posts
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9 times Avon Park Class C winner

Milton Keynes

Have you run a 320 before Paul?

I seriously doubt it!


PaulH

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1346 Posts
Member #: 2340
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Dublin Ireland

Ya Paul I just finished a commission, 1460 with one and I have to say I was total amazed how well it did we made about 7% more over 6000rpm and only shifted our base line up about 300 rpm full trottle with the maped ignition came in at 3200 insted of 2900 on the swifty 310.

On 17th Feb, 2009 Rob H said:

I find the easiest way is to super glue the bolt to the end of one of my fingers.

______________________________________________________


Diogo Lima

46 Posts
Member #: 8869
Member

Porto, Portugal

Exelent spec, i'm building a AKM 7-port, drilled to 45mm with 37.7int/31exh valves, 1460cc all steel full race with 45 webers DCOE 152G, but i go for 310º hope i can drive it on road to.
Also a Clubman, mine is a 1275GT.

Cheers mate, let us updated...


george91

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Member #: 8932
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Sounds good, look forward to seeing the engine built, no doubt that the engine will pull 130 if not more from what i've heard the 320 is capable of, especially a 1480. good luck.


PaulH

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1346 Posts
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Dublin Ireland

Just Got this for it its an EVO 5 JKD invlute dog engagement gear kit, I love these and there geting a little hard come by these days:

On 17th Feb, 2009 Rob H said:

I find the easiest way is to super glue the bolt to the end of one of my fingers.

______________________________________________________


tomkidd

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478 Posts
Member #: 1962
Senior Member

Lancaster

Nice, seen the last owner of this project post a vid of the incident in which it got bumped http://www.youtube.com/watch?v=-EUg9y3qngg&forumid=250646


Brett

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Doncaster, South Yorkshire

ouff!!

Yes i moved to the darkside *happy*

Instagram @jdm_brett


1380rich

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484 Posts
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warwickshire

This looks like its going to be animal with that spec! Like the bracing for subframe mounts

Rich

2012 Avon class c 2nd place 13.8 @98mph


PaulH

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1346 Posts
Member #: 2340
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Dublin Ireland

Yup that’s the very one its a testament to the cage how little damage was done to the car, some good detective work there Tom lol.

On 17th Jan, 2011 tomkidd said:
Nice, seen the last owner of this project post a vid of the incident in which it got bumped http://www.youtube.com/watch?v=-EUg9y3qngg&forumid=250646


Thanks Rich, Ya I started doing that to our racers shortly after the crash that was the first demise of this car, it adds a hell of a lot of strength to the steering and sub-frame mounts really helps with turn in under acceleration.

P.s. Here is this Evenings progress, I have been looking around for alloy solid rear sub-frame mounts for a wile and all I have found is the DNS classic ones but the still use a standard or up rated bushing. So I decided to knock these up this evening :) I’m really happy with them for 3 hours work !

Edited by PaulH on 18th Jan, 2011.

On 17th Feb, 2009 Rob H said:

I find the easiest way is to super glue the bolt to the end of one of my fingers.

______________________________________________________


tomkidd

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478 Posts
Member #: 1962
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Lancaster

Nice. Would it not be easier to make some solid bushes to insert into the DSN brackets?


PaulH

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1346 Posts
Member #: 2340
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Dublin Ireland

well I supose it would with it just being a simple turning excersise but that would involve buying some bar stock and a set of the DNS brackets where as I had a piece of 25mm x500mmx500mm flat plate knocking around the workshop so I reconed why not *happy*

On 17th Feb, 2009 Rob H said:

I find the easiest way is to super glue the bolt to the end of one of my fingers.

______________________________________________________


hughesmarkie

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232 Posts
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Senior Member

Dublin Ireland

Nice work Paulie, keep the updates coming looks class!!!

Mark


MarkGTT

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Shropshire.

Full blooded driving before the shunt.. Was very tight in the pack of cars, could see it coming!

Looks like a good project base though.

Edited by MarkGTT on 19th Jan, 2011.


PaulH

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1346 Posts
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Dublin Ireland

Thanks lads,

Progress Last night and to night has been bad as last night I failed miserably at making the in-boot ARB it all went tits up,
And tonight I spent most of the last 3 hours compiling an order list from the bay, I forgot how much stuf is need to build a Race car !!
Hope to make sume more progress friday .....

Edited by PaulH on 19th Jan, 2011.

On 17th Feb, 2009 Rob H said:

I find the easiest way is to super glue the bolt to the end of one of my fingers.

______________________________________________________


PaulH

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1346 Posts
Member #: 2340
Post Whore

Dublin Ireland

Well I made a little bit of progress last night, I got the Subframe rust free and a few coats of stone chip.


I also managed to get the old seat mount cut out and the welds cleaned up,

On 17th Feb, 2009 Rob H said:

I find the easiest way is to super glue the bolt to the end of one of my fingers.

______________________________________________________


PaulH

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1346 Posts
Member #: 2340
Post Whore

Dublin Ireland

Well little up date jents,
My New 6mm valve train Arived for my Slark Full Race head 38.8mm inlets and 31mm exhaust the head is a work of Art to be honest I will get some pic over the weekend of it.

And now for pauls Guessing Game What is this a part of

Edited by PaulH on 28th Jan, 2011.

On 17th Feb, 2009 Rob H said:

I find the easiest way is to super glue the bolt to the end of one of my fingers.

______________________________________________________

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