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Home > A-Series EFI / Injection > Cam phase sensor

miniswordsman

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Okay, I don't know if I'm typing in the wrong thing or what, but I'm having the damndest time finding a good build thread for the cam sensor for the sequential injection. Any help anyone?

-James


Rob H

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http://www.turbominis.co.uk/forums/index.php?p=vt&tid=228314

and page 4:

http://www.turbominis.co.uk/forums/index.p...id=249927&fr=75

Isambard Kingdom Brunel said:
Nothing is impossible if you are an Engineer


Rod S

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Well linked by Rob....

Somewhere buried in another thread is a picture of my completed one but I can't find the thread so here's the piccy,



The only fundamental difference is Paul used a Hall switch and I used an opto switch.

Hall switches are probably more common in the auto industry nowadays, my choice of opto was (a) I've used them on other projects so am familiar with them and (b) it can easily be set up to work on the same 5V as TPS, MAT and IAT and I prefer not to have 12V signals going anywhere near the CPU (although in this case it isn't really an issue as it feeds through an opto-isolator inside the MS2 anyway).

Schrödinger's cat - so which one am I ???


apbellamy

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Other brand cat food tins can be used if you can't get them in the states.

On 11th Feb, 2015 robert said:
i tried putting soap on it , and heating it to brown , then slathered my new lube on it

*hehe!*


Paul S

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I'm about to embark on Version II of mine. It's going to be shorter and more compact, but still use the same sensor.

I'll update the build thread.

The original one has now done over a thousand miles.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Jimster
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12 sec 1/4 mile road legal mini

Sunny Bridgend, South Wales

You could also do it like this:


Attachments:

Team www.sheepspeed.com Racing

On 15th May, 2009 TurboDave said:

I think the welsh one has it right!


1st to provide running proof
of turbo twinkie in a car and first to
run a 1/4 in one!!

Is your data backed up?? directbackup.net one extra month free for all Turbo minis members, PM me for detials


Paul S

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On 16th Oct, 2009 Jimster said:
You could also do it like this:



That is a better loction and avoids using the dizzy drive.

It looks like VR sensor, so I assume it is using a toothed wheel at the back of the cam sprocket?

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Rod S

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Neat, but if it is VR, you need to add some more circuitry to the MS2 (or another of Jean's boards) to accept a second VR input.

Schrödinger's cat - so which one am I ???


John

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I like that.

If something is worth doing, it's worth doing half of.


Paul S

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So do I.

Just need to make a one tooth wheel to fit to the back of the cam sprocket.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Jimster
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I've not seen the engine internally, I'm just wiring it up, so don't know whats inside, although I guess it's a toothed wheel with 1 tooth missing. It's running on a Omex ECU

Team www.sheepspeed.com Racing

On 15th May, 2009 TurboDave said:

I think the welsh one has it right!


1st to provide running proof
of turbo twinkie in a car and first to
run a 1/4 in one!!

Is your data backed up?? directbackup.net one extra month free for all Turbo minis members, PM me for detials


Sprocket

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If you usethe right type if sensor IE Vauxhaul, you can have either Hall or VR in the same packaging

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


Sprocket

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On 16th Oct, 2009 Paul S said:
So do I.

Just need to make a one tooth wheel to fit to the back of the cam sprocket.


Does it need to be a tooth? It could be a disc with a hole, that would be easier. bolted along with the screws on a decent vernier gear perhaps

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


Paul S

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Disc with a hole would be OK software wise, as long as the ECU sees a change of state every two revs.

I'll dig out my vernier duplex later.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Rod S

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On 16th Oct, 2009 Sprocket said:
If you usethe right type if sensor IE Vauxhaul, you can have either Hall or VR in the same packaging


I wasn't aware of that but indeed some are....

The one in Jimster's picture is 99% certain to be VR as it only has a two pin connector (so far as I can judge from the size of it in the photo) but many of the Vauxhall ones have three pins which means Hall. But I wonder if they are 12V Hall or 5V Hall - not that it matters from an CPU safety issue with the MS design, but still need to know what voltage to supply them with.

Schrödinger's cat - so which one am I ???


Paul S

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Well, there are no screws on the back of my vernier duplex.

But it is a steel sprocket, so no reason why I cannot weld a tab of steel to it.

At that radius and weight, there would be no real need to worry about balance, although I could weld a weight on diametrically opposite.

Just need to work out if there is enough space behind the sprocket.

Good pointer there Jim.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Sprocket

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As far as I was aware hall sensors used on ECU systems in vehicles are 5v much the same as the TPS

The VEMS uses hall or VR primary or secondary and the Hall is 5v

I have not seen many 12v hall, but I could be wrong.

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


Paul S

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Formerly Axel

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The sensor that I use is a 12v unit, but goes through an Opto-isolator on the ECU board.

Saves having to bring 5v out of the ECU.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Jimster
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455bhp per ton
12 sec 1/4 mile road legal mini

Sunny Bridgend, South Wales

the hall sensors I use are 5 - 15v ideal!

Team www.sheepspeed.com Racing

On 15th May, 2009 TurboDave said:

I think the welsh one has it right!


1st to provide running proof
of turbo twinkie in a car and first to
run a 1/4 in one!!

Is your data backed up?? directbackup.net one extra month free for all Turbo minis members, PM me for detials


Rod S

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On 16th Oct, 2009 Paul S said:
The sensor that I use is a 12v unit, but goes through an Opto-isolator on the ECU board.


That's what I thought from when you first chose it but I've just looked at the datasheet and it's actually 4.5v - 24V (so 12V would be best but could probably work on 5V)

http://www.bbautomacao.com/home_hall_effec...r_cyhme301.html

On 16th Oct, 2009 Paul S said:
Saves having to bring 5v out of the ECU.


You already have the 5V feed from the ECU to the TPS, IAT and MAT - that's one of the reasons I chose the opto-switch that I could easily run at 5V to keep the wiring simple :):):)

Schrödinger's cat - so which one am I ???


Paul S

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Very true.

I think that we had the same discussion last year.

I'm certainly going to try and lose the dizzy body method if I can.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Rod S

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On 16th Oct, 2009 Paul S said:
Very true.

I think that we had the same discussion last year.

I'm certainly going to try and lose the dizzy body method if I can.


Agreed it would be neater long term to have a better solution than a cut down dizzy, and hence more clearance and less moving parts.
In my case I'm not too worried at the moment as I've gone for the clubman flip front (so plenty of room for the cut down dizzy and a front mounted radiator) and I'm STILL removing rust and welding new bits into the shell so it will be a while before I get to your 1000 mile test....

Schrödinger's cat - so which one am I ???


miniswordsman

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Pueblo, Colorado, USA

Let me say three things. First: Holy hell, I didn't think this thread would go from 1 to 21 posts in a day, I was just looking for the build link... Second: How's the dizzy done exactly? Looks to me like you're utilizing two new plates attached to the dizzy, one for mounting the optical sensor maybe...? And the second for closing it, obviously rotating on the spindle and passing over the op sensor to send the signal to ms. And third, has anyone looked into the cam sprocket sensor with any fervor? Doesn't look like it would be too hard to put a missing tooth wheel in there just like on the crank, only this one would obviously run a cam speed rather than crank speed.


miniswordsman

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Pueblo, Colorado, USA

That's something that would probably be easier to do engine out though I'm thinking. do able engine in, but it's a tight space and you'd have to get the clearances right. What's the benefits of using a hall sensor over optical? Just more common or is there more advantages than that?


Rod S

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On 17th Oct, 2009 miniswordsman said:
How's the dizzy done exactly? Looks to me like you're utilizing two new plates attached to the dizzy, one for mounting the optical sensor maybe...? And the second for closing it, obviously rotating on the spindle and passing over the op sensor to send the signal to ms.

Assuming you mean mine (as Paul's thread is quite detailed and I only did a photo), yes - dizzy machined right down to it's base (which is conical) and a new basepalte machined to fit neatly inside the conical bit but be flat on the surface. held in with epoxy and four small screws from behind. Drilled/tapped to mount the opto switch. On the shaft, I machined the rectangular plate (that carries the weights) right back to a circle to act as a locating collar and machined a disk with a boss on the back to land on that collar, cut the shaft to length and threaded it for the retaining nut. Then cut a slot in the disk to operate the switch. The optoswitch has seperate connections for the LED part and the phototransistor so I just calculated the correct value of resistor to operate the LED at 5V (I prefer to use 5V) and it's inside the yellow sleeve.


On 17th Oct, 2009 miniswordsman said:
has anyone looked into the cam sprocket sensor with any fervor? Doesn't look like it would be too hard to put a missing tooth wheel in there just like on the crank, only this one would obviously run a cam speed rather than crank speed.

I think you started us thinking yesterday for the Megasquirt... the issue will be selecting a suitable hall sensor (as opposed to the more normal VR).
I wouldn't advise it for your first build - it will be tricky getting clearances right and you would have to choose the position (relative to TDC) carefully because it will be inaccessible and non-adjustable. The dizzy version, whether Hall or optical, is easy to access and adjust.

Schrödinger's cat - so which one am I ???

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