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Home > Show Us Yours! > K1100 16V Turbo build...now transmission build.

wil_h

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9258 Posts
Member #: 123
Post Whore

Betwix Harrogate and York

Look s perfectly fine to me (so much so mine might be off later for some attention). The bracket is for the damper only, it takes no weight of the car. Unless you bottom out your damper the max force on it is governed by the damper settings.


On 29th Apr, 2012 clubbie nl said:
And looking weak and dangerous....imo.

Fastest 998 mini in the world? 13.05 1/4 mile 106mph

www.twin-turbo.co.uk

On 2nd Jan, 2013 fastcarl said:

the design shows a distinct lack of imagination,
talk about starting off with a clean sheet of paper, then not bothering to fucking draw on it,lol

On 20th Apr, 2012 Paul S said:
I'm mainly concerned about swirl in the runners caused by the tangential entry.


1380rich

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412 Posts
Member #: 9766
Senior Member

Warwickshire

I've got Kad rear arms and disc set up but all the front is normal weight arms. 530kg still not alot of weight for the power you have :)

Avon 2010 class c 3rd
Avon 2011 class c 2nd 13.8 @ 98mph


robert

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6745 Posts
Member #: 828
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uranus

darn site less than my bloaty 620 kg matt .hopefully you should now at last be able to beat my 1/4 mile terminal speed *wink**wink**wink*
haha just realised you probably allready have lololol

Medusa + injection = too much torque for the dyno ..https://youtu.be/qg5o0_tJxYM


Joe C

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12307 Posts
Member #: 565
Carlos Fandango

Burnham-on-Crouch, Essex

mines 690 with no interior!

On 28th Aug, 2011 Kean said:
At the risk of being sigged...

Joe, do you have a photo of your tool?



http://www.turbominis.co.uk/forums/index.p...9064&lastpost=1

https://joe1977.imgbb.com/



matty

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8297 Posts
Member #: 408
Turbo Love Palace Fool

Aylesbury

Well ive spent the last 6 weeks messing about with the wiring. After completely rewiring everything this is what ive ended up with...much neater than before, just needs to be wrapped now (but that'll wait until everything thoroughly tested!).







This is how the dash is looking now.





Ive measure up all the gearbox now, and the machining of the new layshaft bores will hopefully be done next week. Im in the process of trying to work out the best way to soften the sycro hub so I can machine the centre out...anyone have any ideas?

https://www.facebook.com/pages/Fusion-Fabri..._homepage_panel

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1/4mile in 13.2sec @ 111 terminal on 15psi


robert

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uranus

what i have done i the past matt ,is using a carbide tip ,get through the shoulder of where yoyur cuttnig ,then machine away by undercutting the hardened bit.

Medusa + injection = too much torque for the dyno ..https://youtu.be/qg5o0_tJxYM


matty

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8297 Posts
Member #: 408
Turbo Love Palace Fool

Aylesbury

Hmm I tried turn down my input gear using a similar method and I just took the tip off the tool. This is what im trying to bore out, but with it having splines im worried that it would just smash the tool to pieces. *oh well*



Ive thought about heating the centre using oxy acetylene and hopefully normalise it without disturbing the outer edge too much. Im planning on welding I pinion hub on the sycro hub for the reverse gear.

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1/4mile in 13.2sec @ 111 terminal on 15psi


robert

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uranus

how much bigger does it need to get ?

Medusa + injection = too much torque for the dyno ..https://youtu.be/qg5o0_tJxYM


matty

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8297 Posts
Member #: 408
Turbo Love Palace Fool

Aylesbury

It probably needs to be opened out about 6-7mm on the diameter, to that faint mark around the splines.

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www.fusionfabs.co.uk



1/4mile in 13.2sec @ 111 terminal on 15psi


paul wiginton
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5933 Posts
Member #: 784
9 times Avon Park Class C winner

Milton Keynes




On 26th Apr, 2012 matty said:
Its an original bracket, so original material, steel bolts and no helium involved yet. lol

I bet mr wiginton can guess, he knows all the tricks of the trade. lol


Bit of a late reply, but, I had aluminium brackets when I ran shocks on mine. Theyre on my other mk1 now

I seriously doubt it!


matty

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8297 Posts
Member #: 408
Turbo Love Palace Fool

Aylesbury

Any pics Paul? *happy* Or were they an exact copy of the original design?

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1/4mile in 13.2sec @ 111 terminal on 15psi


paul wiginton
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5933 Posts
Member #: 784
9 times Avon Park Class C winner

Milton Keynes

Very similar, the pin was higher and more inboard. The rod was aluminium with a steel pin tapped into it

I seriously doubt it!


tadge44

3004 Posts
Member #: 2500
Post Whore

Buckinghamshire

Cant you get that splined bit ground out, Matt ?.


scooperman

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85 Posts
Member #: 2234
Advanced Member

Palm Beach Gardens, Florida

For an interrupted cut, like an internal keyway or that gear with internal teeth, use a toolpost grinder on the lathe. Grinding wheel O.D. about 80% of that gear I.D., running about 30000 rpm.


turboestate

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368 Posts
Member #: 362
Senior Member

durham area

shame you didnt live closer a could have gotten it wire eroded for you at work might be worth a look at local engineering shops either wire or spark eroded

love that straight cut scream!!!
______
/___|_____
_ (@)___(@)


matty

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8297 Posts
Member #: 408
Turbo Love Palace Fool

Aylesbury

Tadge44 - I could Dave but im trying to do it on the cheap. lol

I know a guy with a spark eroder and water jet cutter, do you think the water jet cutter would touch it?

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www.fusionfabs.co.uk



1/4mile in 13.2sec @ 111 terminal on 15psi


robert

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6745 Posts
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uranus

grinding stone on a die grinder would do it matt.

Medusa + injection = too much torque for the dyno ..https://youtu.be/qg5o0_tJxYM


turboestate

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368 Posts
Member #: 362
Senior Member

durham area

Water jet should cut it not sure how acurite it would be though

love that straight cut scream!!!
______
/___|_____
_ (@)___(@)


shellspeed

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580 Posts
Member #: 9580
Post Whore

Surrey

If you want to soften the steel you will need to get it light orange to yellow in colour when viewed in natural diffused light (above 950ºc) and allow to cool slowly in air. Its unlikley this will leave the out part of the part with its original hardness even if you concentrated the heat in the centre. So you would need to re heat treat the assembled part after welding. Might be better to find away the machine in hardened condition


minimole23

4304 Posts
Member #: 1321
Post Whore

Wiltshire

I realise I'm about 4 years too late with this post, but why did you abandon the ITBs and go for a single tb. Would itb's and a plenum not fit under the bonnet or was there another reason?

Cheers

James

On 7th Oct, 2010 5haneJ said:
yeah I gave it all a good prodding


matty

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8297 Posts
Member #: 408
Turbo Love Palace Fool

Aylesbury

Yeah it was simply because it wouldn't fit, and it was easier all round to fit a single TB, it would fit in a clubby easily enough though.

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1/4mile in 13.2sec @ 111 terminal on 15psi


1380rich

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412 Posts
Member #: 9766
Senior Member

Warwickshire

Any updates Matty? *happy*

Avon 2010 class c 3rd
Avon 2011 class c 2nd 13.8 @ 98mph


eden7842

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1755 Posts
Member #: 8852
Post Whore

leicestershire

Matty how did u bend ur wiper rig, 10mm pipe bender?

13.95 1/4 mile on a 2.95 fd. Carnt be that hard to beat!


matty

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8297 Posts
Member #: 408
Turbo Love Palace Fool

Aylesbury

Rich - nothing major. My bearings have arrived for my gearbox so i'll be boring the layshaft holes in the next week. Apart from that ive only managed to start lightening my seat subframes. Will get some pics up soon though.

Eden - i just did it by hand, it seemed the only way without kinking it. Lol

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1/4mile in 13.2sec @ 111 terminal on 15psi


eden7842

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leicestershire

Thats wat I was scared of, il give it a tweek now *smiley*

Cheers

13.95 1/4 mile on a 2.95 fd. Carnt be that hard to beat!

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