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Home > Show Us Yours! > Mk1 Turbo Racer, never ending project.

robert

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6748 Posts
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uranus

bloody hell simon . bad luck chap .

Medusa + injection = too much torque for the dyno ..https://youtu.be/qg5o0_tJxYM


paul wiginton
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5933 Posts
Member #: 784
9 times Avon Park Class C winner

Milton Keynes

I think you have to pull it and check, Ive buggered a few cranks and blocks now from thrusts going. I once changed mine at 10pm the night before a show just because Gavs wore out and mine were from the same batch

I seriously doubt it!


Flame Red

288 Posts
Member #: 6267
Senior Member

Bristol

That doesn't sound good, I would want to check the thrusts as well. It seems to be a bigger problem than I appreciated when I built my engine. How much end float did the crank have? I think I had 3 thou and I found the first time I used the clutch the revs dropped from 1200 to 900 with a grey diaphragm. After about 50 miles the revs didn't really change. It would be useful to understand what is causing some thrusts to fail so early and others to be fine.


neilj1678

193 Posts
Member #: 1297
Advanced Member

Sunny Stockport

I once put a thrust in backwards by mistake when building an engine, the half without the tab. So effectively the steel backing was facing the crank thrust face and it did exactly as you describe, touch the clutch and it stalled. I was daft enough to ignore it for a few days and when I did eventually pull the engine, the thrusts had completely disappeared and the crank had been rubbing against the main caps. Scrap crank and block...
I'm not saying that's what's going on here but I think you have to pull it as others have said.

Edited by neilj1678 on 29th May, 2011.


apbellamy

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16540 Posts
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King Gaycharger, butt plug dealer, Sheldon Cooper and a BAC but generally a niceish fella if you dont mind a northerner

Rotherham, South Yorkshire

Check your clutch adjustment carefully. That was at fault on our van's first engine and we absolutely mullered the thrusts and crank thrust face very very quickly.

How much end float did you have when you assembled it?

On 11th Feb, 2015 robert said:
i tried putting soap on it , and heating it to brown , then slathered my new lube on it

*hehe!*


madmk1

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5417 Posts
Member #: 6181
Double hard bastard

brookwood woking

Thanks for all the help lads,
Well I could not even bring myself to look at the car today, so me and the wife went biking to cheer up .
I think I will get Friday off and start striping it all out, as for the end float I for the life of me cannot remember it, also the thrusts where new when they went in to the eng.

Thanks simon.


I have started posting on Instagram also my name on there is turbomk1golf

Nothing is impossible it just costs more and takes longer.

On 1st Nov, 2007 Ben H said:
There is no such thing as 'insignificant weight saving', it all adds up.


Paul S

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8604 Posts
Member #: 573
Formerly Axel

Podland

Before you pull the engine, try and measure the end float at the front pulley. It may give you a clue as to what has happened.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


paneermeel

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282 Posts
Member #: 1404
Senior Member

The Netherlands




On 29th May, 2011 madmk1 said:
I dont know what to do,

When its sat at idle its fine and as soon as i press the clutch down the revs drop and it will stall.

I think i will put a vid up tomorrow.


I had the same thing, in my case it were the thrusts*frown*

On the positive side it can be repaired....

there is nothing wrong with a A-series that a turbo can't fix.

www.turbomini.nl


minimole23

4307 Posts
Member #: 1321
Post Whore

Wiltshire

Has it always stalled when you push the clutch down, or just started doing it?

On 7th Oct, 2010 5haneJ said:
yeah I gave it all a good prodding


madmk1

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5417 Posts
Member #: 6181
Double hard bastard

brookwood woking

just started doing it mate.

I have started posting on Instagram also my name on there is turbomk1golf

Nothing is impossible it just costs more and takes longer.

On 1st Nov, 2007 Ben H said:
There is no such thing as 'insignificant weight saving', it all adds up.


minimole23

4307 Posts
Member #: 1321
Post Whore

Wiltshire




On 29th May, 2011 madmk1 said:
just started doing it mate.


Bollocks, I hope its not thrusts. As paul says its a good idea to check the end float but it sounds like it may be a case of pulling the engine for inspection.

On 7th Oct, 2010 5haneJ said:
yeah I gave it all a good prodding


madmk1

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5417 Posts
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Double hard bastard

brookwood woking

Well I pulled it out and guess what it were the thrusts; some knob head put one in the wrong way round. It was lucky I had a spare crank in the shed as it will need dropped off at the machine shop.

The eng is in the car now and working well so MOT next week then.

I have started posting on Instagram also my name on there is turbomk1golf

Nothing is impossible it just costs more and takes longer.

On 1st Nov, 2007 Ben H said:
There is no such thing as 'insignificant weight saving', it all adds up.


wintersurferuk

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825 Posts
Member #: 2208
Post Whore

Essex

:)


bennyy

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2233 Posts
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Doncaster, yorkshire

glad its all sorted bud, good luck wit the mot.

Audi s4 b5 - 470bhp & 486ft lbs

On 15th Mar, 2012 wil_h said:

Yes, Carl says he gets requests for rimming all the time

On 30th Apr, 2012 Brett said:
yeah stick the bit in and give it a wobble *wink*


dischub

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558 Posts
Member #: 8143
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London

Phew!


MarkGTT

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3249 Posts
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Shropshire.

Glad you sorted it out mate


Rob Gavin

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6729 Posts
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Glasgow

that is a bit of a result all things considered - at least you can see where the problem originated instead of a handfull of theories


robert

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6748 Posts
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uranus

god what a palava , big man hug !

Medusa + injection = too much torque for the dyno ..https://youtu.be/qg5o0_tJxYM


hazpalmer

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1648 Posts
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Carlisle, Cumbria

good luck with the MOT and glad you'e got it sorted


Joe C

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12307 Posts
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Carlos Fandango

Burnham-on-Crouch, Essex

Doh!!!

well at least there was a reason the thrusts went squiffy.

On 28th Aug, 2011 Kean said:
At the risk of being sigged...

Joe, do you have a photo of your tool?



http://www.turbominis.co.uk/forums/index.p...9064&lastpost=1

https://joe1977.imgbb.com/



theoneeyedlizard

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7265 Posts
Member #: 1268
The Boom Boom speaker Police!

Essex

Ah shit.

At least it's nit an expensive crank.

In the 13's at last!.. Just


madmk1

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5417 Posts
Member #: 6181
Double hard bastard

brookwood woking

Thanks lads, I just need this on the road now, as it kills me to see it sat outside the house going no where.

I have started posting on Instagram also my name on there is turbomk1golf

Nothing is impossible it just costs more and takes longer.

On 1st Nov, 2007 Ben H said:
There is no such thing as 'insignificant weight saving', it all adds up.


minimole23

4307 Posts
Member #: 1321
Post Whore

Wiltshire

Shame about the thrusts but you won't make that mistake again!

On 7th Oct, 2010 5haneJ said:
yeah I gave it all a good prodding


madmk1

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5417 Posts
Member #: 6181
Double hard bastard

brookwood woking




On 12th Jun, 2011 minimole23 said:
Shame about the thrusts but you won't make that mistake again!

I know mate.

I have started posting on Instagram also my name on there is turbomk1golf

Nothing is impossible it just costs more and takes longer.

On 1st Nov, 2007 Ben H said:
There is no such thing as 'insignificant weight saving', it all adds up.


Brett

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9502 Posts
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Doncaster, South Yorkshire

glad to hear is going well now mate, everyone makes mistakes its the best way of learning
i cannot wait to see this baby now :) !!

Yes i moved to the darkside *happy*

Instagram @jdm_brett

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