Donations towards server fund so far this month.

 
£0.00 / £100.00 per month
Page:
Home > A-Series EFI / Injection > Anybody seen this? Direct Injection

Paul S

User Avatar

8604 Posts
Member #: 573
Formerly Axel

Podland

I can do sequential timed port injection that delivers the correct amount of fuel directly into the cylinder on the intake stroke for less than £1000, including two widebands *smiley*

I won't be rushing to use direct injection at 3-4 times the price to achieve the same thing even if it wont go higher than 6000rpm (which it will) *smiley*

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


mw3

User Avatar

684 Posts
Member #: 9590
Post Whore

Derby

I personally think it's great to see people pushing the A series development so hats off to SC, as far as the price and all the fine details are concerned it seems to me that it's still in the early stages yet? Might be wrong.

was the only stand at bingley hall that was worth looking at

Matt W




On 14th Mar, 2012 mw3 said:
Got a nice big delivery from Carl at Force Racing today.


Sir Yun

User Avatar

510 Posts
Member #: 1592
Smart Guy!

mainland europe near ze germans




On 26th Jan, 2015 samforsey12345 said:
Saw this at Bingley Minifair yesterday..
The information panel said that the injection occurs on the inlet event.
The tech guy who seemed to know most about it said that the VE differences between inner/outer cylinders is negligible and from this I assume they will be injecting equal amounts of fuel across the board.


I very much doubt this is true (my sims show about a 10 to 20% DR difference depending on rpm).
What intrigues me is how could/would you know/measure VE on a siamese port without using in cylinder pressure transducers ? IMHO otherwise it is quite hard to figure out what part of the mass will go where.


Then again I think that making a backward 7 porter would be a nifty idea

That sir, is not rust, it is the progressive mass reduction system

http://aseriesmodifications.wordpress.com/


Paul S

User Avatar

8604 Posts
Member #: 573
Formerly Axel

Podland




On 27th Jan, 2015 Sir Yun said:

I very much doubt this is true (my sims show about a 10 to 20% DR difference depending on rpm).



You and me both *smiley* using different software solutions and both came up with the same conclusion.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


jbelanger

1267 Posts
Member #: 831
Post Whore

Montreal, Canada

It will be interesting to see what they find out when they start testing. If they actually monitor AFR per cylinder and inject the exact same amount of fuel in each one, they should see any difference between them. Hopefully there won't be any handwaving and dismissal of facts like what we saw with the EGT measurements.

http://www.jbperf.com/


Sprocket

User Avatar

11046 Posts
Member #: 965
Post Whore

Preston On The Brook

I doubt very much they will be offsetting any fueling on an individual cylinder basis as i see no evidence of any cam phase sensor of SC design

That said, they must have something otherwise, how can they be sure they will inject on the correct cylinder at the correct engine phase........

Edited by Sprocket on 27th Jan, 2015.

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


John

User Avatar

10020 Posts
Member #: 1456
Mongo

Barnsley, South Flatcapshire

There was a cam phase sensor in the back of the timing plate

If something is worth doing, it's worth doing half of.


Paul S

User Avatar

8604 Posts
Member #: 573
Formerly Axel

Podland



On 27th Jan, 2015 jbelanger said:
It will be interesting to see what they find out when they start testing. If they actually monitor AFR per cylinder and inject the exact same amount of fuel in each one, they should see any difference between them. Hopefully there won't be any handwaving and dismissal of facts like what we saw with the EGT measurements.


Yes interesting.

However, if they inject on the intake stroke as they keep saying, then there will be carry over of fuel from the inner cylinder to the outer cylinder when charge robbing occurs. The only way to precisely meter each individual cylinder fuel requirement is to inject after the inlet valve has closed.

My use of the term "charge robbing" being air coming back out of the inner cylinder at the end of the intake stroke as the piston moves up the bore and the outer cylinder piston is moving down the bore on its intake stroke.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


John

User Avatar

10020 Posts
Member #: 1456
Mongo

Barnsley, South Flatcapshire

I suppose the proof will be in the pudding if/when they get it to run.

Hopefully SC will have seen and taken on board previous comments from this forum about the results from the 5-port injection kit they did and apply them to the testing of this kit.

If something is worth doing, it's worth doing half of.


Alex

User Avatar

690 Posts
Member #: 1851
Post Whore

Woolavington, Zummerzet

I know a little bit about this, but I'm not sure how much I'm allowed to say yet.

Fantastic set of brains behind this, (and afaik it's not just SC) and the reason it's come about ought to prove the concept both in terms of reliability and performance beyond a doubt.

Metric is for people who can't do fractions.


Paul S

User Avatar

8604 Posts
Member #: 573
Formerly Axel

Podland

I don't doubt that the end result will be very good in terms of power, economy and emissions. However, I doubt if the end result will be anything like what they have so far described on Facebook. In my opinion, based on 7 years experience of 5 Port injection, they are a little off-course at present.

But, as they say, "In the land of the blind, the one-eyed man is King" :)

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


John

User Avatar

10020 Posts
Member #: 1456
Mongo

Barnsley, South Flatcapshire

If it delivers (more) power and reliability then I am sure some race classes that cylinder head swaps (16v/7-port) are prohibited in would be interested.

For £3k though I would probably be spending on something else, but that is just my opinion.

If something is worth doing, it's worth doing half of.


Rod S

User Avatar

5988 Posts
Member #: 2024
Formally Retired

Rural Suffolk

The talk of injecting on the intake stroke does seem a bit strange.

I don't do facebook so is that fact or just some comments made at Bingley that might have been mis-understood or just "sales talk" ???

If it's true it's just like timed port injection (siamese MS2-E or MS3) only maybe a little bit more accurate as it will be injected just after the open valve instead of just before.

But, either way, the valve is open.

As I (and others) have said, if they actually measure the individual AFRs to prove they have got it right, all credit to them.

It's a shame JK no longer posts on here, some technical input from SC would be interesting, but I guess the EGT = AFR on a 5 port thing won't go away.

Maybe the pulse width is so short at 200 bar pressure that it can be after the other valve has closed ?

Schrödinger's cat - so which one am I ???


jbelanger

1267 Posts
Member #: 831
Post Whore

Montreal, Canada

On 28th Jan, 2015 Paul S said:


On 27th Jan, 2015 jbelanger said:
It will be interesting to see what they find out when they start testing. If they actually monitor AFR per cylinder and inject the exact same amount of fuel in each one, they should see any difference between them. Hopefully there won't be any handwaving and dismissal of facts like what we saw with the EGT measurements.


Yes interesting.

However, if they inject on the intake stroke as they keep saying, then there will be carry over of fuel from the inner cylinder to the outer cylinder when charge robbing occurs. The only way to precisely meter each individual cylinder fuel requirement is to inject after the inlet valve has closed.

My use of the term "charge robbing" being air coming back out of the inner cylinder at the end of the intake stroke as the piston moves up the bore and the outer cylinder piston is moving down the bore on its intake stroke.


I hadn't thought about the charge robbing from reversion.

However, I wonder how much different reversion will be with the fuel being injected in the cylinder. Would it be less because of the cooling effect of fuel vaporizing, more because fuel vapor expands or pretty much the same? I can see all 3 possibilities happening depending on pulsewidth, injection timing and RPM but I have no idea.

Also, will that mean that injection timing would need to be different between the inner and outer cylinders? What is interesting is that if there is a need for different timing and pulsewidth and that you need to monitor AFR on all cylinders to tune those, it isn't any simpler than sequential port injection.

Even if timing can be set the same, it will likely still have an impact on fueling and will depend on intake geometry. That means that you'll end up with a tuning process that is again specific to the 5-port head and requires monitoring each cylinder. I don't see that necessarily as an issue but if one of the goals is to have something more like tuning other engines, that may lead to surprises and disappointment.

http://www.jbperf.com/


jbelanger

1267 Posts
Member #: 831
Post Whore

Montreal, Canada

On 28th Jan, 2015 Rod S said:
The talk of injecting on the intake stroke does seem a bit strange.

I don't do facebook so is that fact or just some comments made at Bingley that might have been mis-understood or just "sales talk" ???

That is a direct quote from them on Facebook:

Injection timing is fully programmable and we will experiment with the optimum timing to achieve best combustion. I expect it will be on the intake stroke, based on our extensive experience with other GDI engines. The benefits are mainly for 5 port siamesed inlet design so that we can get perfect fuel delivery to each cylinder which you cannot achieve any other way. There is also a very useful charge cooling effect which will raise the detonation limit allow higher compression ratios to be used, especially with forced induction engines.

http://www.jbperf.com/


Paul S

User Avatar

8604 Posts
Member #: 573
Formerly Axel

Podland

Personally, I think that the claims of a charge cooling effect are a little exaggerated.

If you pump fuel up to 3000psi, it will be very hot, well past vapour point as it enters the cylinder.

Fuel injected in the normal manner is usually atomised by the injector. It has the potential to cool the incoming charge as it absorbs heat. Once it has absorbed enough energy from the air, it will vaporise.

However, if it vaporises before the inlet valve is closed the expansion as a result of the vaporisation will exclude the incoming air.

Injecting very hot fuel before the inlet valve is closed will be severely power limiting.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Rod S

User Avatar

5988 Posts
Member #: 2024
Formally Retired

Rural Suffolk

so that we can get perfect fuel delivery to each cylinder which you cannot achieve any other way.
bollox

There is also a very useful charge cooling effect which will raise the detonation limit allow higher compression ratios to be used, especially with forced induction engines.
possibly.

If the fuel itself is cool enough that it can cool the incoming air by latent heat of evaporation (assuming it vapourises enough on injection to do so) then I guess some more air could come in to fill the space,

This really depends on how they monitor all of this to show what actually happens.

I don't doubt for a minute that they can't monitor it properly, and I'm sure they can make this work, but it's a shame the toys were thrown out of the cot over the EGT vs AFR debate so we won't get any technical info.

Schrödinger's cat - so which one am I ???


Sir Yun

User Avatar

510 Posts
Member #: 1592
Smart Guy!

mainland europe near ze germans


I would not be surprised if you measured in cylinder pressures ( i.e. power per cylinder) that you could affect the power the inner cylinders make by tweaking the fuelling of the outer cylinders

What I do think is interesting is what you can get away with as far as charge motion is concerned.

GDI will afaikt agitate the heck out of whatever charge is inside. Normally you have to work the flow to swirl or tumble to get adequate mixture motion so that it can burn well ( probably why you can get great emissions with GDI).


That sir, is not rust, it is the progressive mass reduction system

http://aseriesmodifications.wordpress.com/


Sir Yun

User Avatar

510 Posts
Member #: 1592
Smart Guy!

mainland europe near ze germans

blah doublepost


Edited by Sir Yun on 28th Jan, 2015.

That sir, is not rust, it is the progressive mass reduction system

http://aseriesmodifications.wordpress.com/


Sprocket

User Avatar

11046 Posts
Member #: 965
Post Whore

Preston On The Brook

You don't necessarily need to measure in cylinder pressure to work out if a cylinder is performing better than another, you can measure the rate of acceleration of the crank during each power stroke. An under performing cylinder will not accelerate the crank as fast as a performing cylinder. You can then tune all cylinders to perform similar.

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


Sir Yun

User Avatar

510 Posts
Member #: 1592
Smart Guy!

mainland europe near ze germans

That is an interesting thought. You do need a pretty high resolution crank sensor to get that data I guess. It is about 45000 degrees rotation per second at full race chat..

Edited by Sir Yun on 28th Jan, 2015.

That sir, is not rust, it is the progressive mass reduction system

http://aseriesmodifications.wordpress.com/


Sprocket

User Avatar

11046 Posts
Member #: 965
Post Whore

Preston On The Brook




On 28th Jan, 2015 Sir Yun said:
That is an interesting thought. You do need a pretty high resolution crank sensor to get that data I guess. It is about 45000 degrees rotation per second at full race chat..



Already doing it

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


evolotion

User Avatar

2909 Posts
Member #: 83
Post Whore

Glasgow, Scotland




On 28th Jan, 2015 Sir Yun said:
That is an interesting thought. You do need a pretty high resolution crank sensor to get that data I guess. It is about 45000 degrees rotation per second at full race chat..


Most(all?) modern OE ecus do this, its usually referred to as smooth running where the ecu alters ignition timing to keep all cylinders producing the same torque on the crank. the sensor isnt the issue, its the ecu's ability to process the information fast enough and accurate enough.

turbo 16v k-series 11.9@118.9 :)

Denis O'Brien.


Paul S

User Avatar

8604 Posts
Member #: 573
Formerly Axel

Podland


On 28th Jan, 2015 Sprocket said:
You don't necessarily need to measure in cylinder pressure to work out if a cylinder is performing better than another, you can measure the rate of acceleration of the crank during each power stroke. An under performing cylinder will not accelerate the crank as fast as a performing cylinder. You can then tune all cylinders to perform similar.


That would be a very useful feature to have.

However, the main issues with the 5 port cannot be overcome by tuning, although you could compare 1 with 4 and 2 with 3.

Charge robbing is due to the siamese port and can only be managed by head, cam and manifolds, not an ECU.

You could optimise the power from the pairs of cylinders by individual cylinder ignition timing and fueling and see the gains from such as feature.

There is also a strong case for running a higher compression ratio on the inner cylinders :)

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."

Home > A-Series EFI / Injection > Anybody seen this? Direct Injection
Users viewing this thread: none. (+ 3 Guests) <- Prev  
To post messages you must be logged in!
Username: Password:
Page: