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Paul S

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On 20th Feb, 2010 Brett said:

Maybe they are mustering up a kit for pot joints


Ok if you can spare a grand or so. Much more fun doing it yourself and learning along the way.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Rod S

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On 20th Feb, 2010 Paul S said:
Rod, if you buy the latest minimag, you will se a picture of a toothed wheel on a pot joint and what is most likley a VR sensor.

Plus what looks like a load of swarf sticking to it *oh well*


Just looked.....

I wonder if that is as a result of contact between the two ???

If not, where from ???

One possibility that occurs to me to get over any play is to view from the side although, even there, I always find a bit of in/out movement of the joint from the clearance on the snap ring.

How are you intending to "view" yours on a hardy spicer, like the photo or side on ???


EDIT - just seen you partially answered that while I was typing....

Edited by Rod S on 20th Feb, 2010.

Schrödinger's cat - so which one am I ???


Paul S

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I was planning on "side on" for the rear hub as it is the only way.

Maybe "side on" on the hardy spicer mounted wheel will be best as well.

I might pop a wheel in the lathe and just check that it works OK that way.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Brett

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On 20th Feb, 2010 Paul S said:

Ok if you can spare a grand or so. Much more fun doing it yourself and learning along the way.


im definitely looking to build up a unit for my mini, but as im not running megasquirt ( but considering) so i wont be able to pull the timing back ill have to use boost cut and /or a hard cut limiter
im going to start with a simple speedo and evolve it from there,

Yes i moved to the darkside *happy*

Instagram @jdm_brett


Paul S

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Right, I need help with the regulated power supply.

Joes has kindly sent me some voltage regulators, some zeners and some 1 uF capacitors. But I'm struggling to sort out how to connect things up.

I've drawn out the original schematic as provided by Patrick and what I think is the way to do it.


D2 will be the zeners that Joe sent, but I don't know the value. Then I need the values for C1 & C2.

Is the general arrangement of the components correct?

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Rod S

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If you have the LM2917 (rather than the 2907) I'm convinced now that it has the zenner regulator internally.

If you scroll down the datasheet for the 29*7 series, they show several different internal connections but fail to actually label the diagrams as to which is which. If a zenner is shown inside the rectangle it means it is internal, just like some of the diagrams show an earth inside the rectangle at pin 8, this is the version for a VR sensor, but again they don't make it clear.

If your version actually has the internal zenner and you feed it from a 9V regulator chip withOUT the external 470 ohm resistor you will fry the internal zenner as the external regulator can supply more current than the zenner inside can sink.

To be certain it has internal regulation, just connect pin 9 to 12V BUT THROUGH a 470 ohm resistor and pin 12 to ground and measure the voltage at pin 9.

If there is an internal zenner, it will read a stable 7.5 volts.

Schrödinger's cat - so which one am I ???


Paul S

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Well, page 18 of the datasheet does show the "Active Zener Regulator" fed off Pin 9, so I think that it is safer to use the 470k resistor and zener rather than the voltage regulator.

So the external regulator was a well intention bum steer *happy*

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Rod S

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On 20th Feb, 2010 Paul S said:
So the external regulator was a well intention bum steer *happy*


At one stage in the thread Joe say he thinks the 2917 is internally regulated too but maybe I confused things by saying I was going to use the 2907 with external regulation so he sent you the bits in case you did the same ??? *frown*

Schrödinger's cat - so which one am I ???


Paul S

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No Probs. I'll send the regs onto you then *happy*

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Rod S

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On 20th Feb, 2010 Paul S said:
No Probs. I'll send the regs onto you then *happy*


No need, I have plenty :)

Plus I'm going to try a lower voltage supply to try and cap the outputs at 5V irrespective of speed as per Rob's suggestion.

As for the other capacitor values etc, I'd just use Patrick's circuit (apart from the R & C that set the frequency), as he has proven it works.

The only thing you might want to check with him is what voltage Hall switches he was using as he makes a comment in his "tutorial" about lower voltage ones but what he says isn't entirely clear to me. The value of the bias resistor at pin 11 might need to be different depending on the Hall switch voltage.

Schrödinger's cat - so which one am I ???


Paul S

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Yes, I need to find out what he means by low voltage hall switch. Mine are the usual so I don't expect a problem.

Anyway schematic for a two wheel using the 14 Pin LM2917N:


I did this with a program called TinyCAD. It also generates the parts list and something called a netlist that I can import into another program to design the veroboard.

EDIT: Diodes are the wrong way round in the above picture

Edited by Paul S on 21st Feb, 2010.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Rod S

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"netlists" are used for designing actual PCBs as well if you want to get really flash !!!

That schematic appears to be just for one front and one rear not four wheels with front/rear maximum and/or average.

Re the hall switches I thought you were using 12V ones whereas 5V ones might be considered more common nowadays.

Patrick doesn't show what voltage he is using to operate them hence my thoughts on the bias resistor.

Schrödinger's cat - so which one am I ???


Paul S

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This is my sensor. Probably nominally 12v but can be used from 4.75 - 25v.

http://www.hamlin.com/specsheets/55075%20IssueAF.pdf

It just grounds the sensor wire on activation. That is why the you feed the trigger offset voltage into pin 11.

Edited by Paul S on 20th Feb, 2010.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Rod S

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Pin 11 is for the offset required between the Hall switch supply (12V in your case) and it's operate voltage (0V).

However looking at diagrams TL/H/7942-12 and TL/H/7942-13 in the datasheet they imply a supply voltage (B+ in the diagram I assume means battery) of 12V so I guess Patrick was using 12V switches as well as he has used the pin 11 resistor of 10k shown in the diagrams.

Just found my breadboard but no jumper wires...... I'm going to have to order some of them as well as some ICs......

Schrödinger's cat - so which one am I ???


Rod S

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BTW, where did you buy those Hall switches - I might go down that route now rather than risk VR clearances if I fit trigger wheels to the pot joints - and I'm sure you found the best price, so to save me searching........ :)

Schrödinger's cat - so which one am I ???


Paul S

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I got the Hall sensor from Digikey.

Part No. 55075-00-02-A-ND

£50 for two up front and then UPS on the doorstep demanding £13 import etc.

EDIT: Got part number wrong.

Edited by Paul S on 20th Feb, 2010.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Rod S

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Interesting,

It's now a 55075-00-02-A but still pricey at £18.79 each.

But from Farnell UK, £46.82 each......

Frightening, I think I might experiment with some of the cheap plastic package ones (~£6 each).

Also, how about this for the pot joint

http://cgi.ebay.co.uk/VW-AUDI-SEAT-SKODA-N...=item51871ff556

Probably too large but pressed on over a sleeve of nylon ???

Only one way to find out, there's another eBay seller with them cheaper but no photo.

May even press over the rear hubs with a suitable sleeve.

Would also give me the higher resolution I'm after.

Schrödinger's cat - so which one am I ???


Rob H

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On 20th Feb, 2010 Rod S said:
"netlists" are used for designing actual PCBs as well if you want to get really flash !!!


Once we've got the circuit design sorted I don't mind etching up some circuit boards, although I'll have to wait until it warms up a bit as my acid doesn't like the cold weather.

Isambard Kingdom Brunel said:
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Paul S

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One step at a time Rob.

I've just worked out a layout for veroboard which was difficult enough.

Edited by Paul S on 20th Feb, 2010.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Rod S

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Rural Suffolk

On 20th Feb, 2010 Rob H said:
Once we've got the circuit design sorted I don't mind etching up some circuit boards, although I'll have to wait until it warms up a bit as my acid doesn't like the cold weather.


Sounds interesting, and although a bit O/T do you have access to a printer that will do acetate and a UV flatbed source for photo-resist board and a suitable photo-resist developer tank ???

I've made a few boards that way at work - even double sided - but I no longer have access to those facilities *frown*

Jean has pointed me to a Chinese company that does boards very reasonably priced from a good Gerber file.

What software do you use for the board design Rob, I've been doing my next project in KiCad (at Jean's suggestion) but have yet to finish it......

Schrödinger's cat - so which one am I ???


Rob H

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On 20th Feb, 2010 Rod S said:
Sounds interesting, and although a bit O/T do you have access to a printer that will do acetate and a UV flatbed source for photo-resist board and a suitable photo-resist developer tank ???

What software do you use for the board design Rob, I've been doing my next project in KiCad (at Jean's suggestion) but have yet to finish it......


I use the 100% pikey method and print on to tracking paper using a bod standard inkjet printer, the down side is that it takes slightly longer in the UV box (£20 second hand on ebay).

I can't justify a proper tank for the amount of PCBs I do so I just use a developing tray, again takes a bit longer but works all the same.

As for software I use Express PCB again on the grounds that it's cheap well free to be precise.

Isambard Kingdom Brunel said:
Nothing is impossible if you are an Engineer


Rob H

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Formerly British Open Classic

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On 20th Feb, 2010 Paul S said:


Paul, you might want to check that C2 doesn't physically foul on R3, the same goes for C6 & R8.

Isambard Kingdom Brunel said:
Nothing is impossible if you are an Engineer


Paul S

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Formerly Axel

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Yes, this is still work in progress.

I was thinking that C1 and C2 would actually sit above R3.

I've already spread R1, R2 and D1 plus shifted the ICs down a notch to make things fit a bit better.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Rod S

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Sorry, I shouldn't have said tank - it's just what I was used to at work. a tray is fine with the right chemicals, just slower without the heat.

I've not heard of tracking paper though, need to do some research.....

And £20 for a UV box sounds like a bargain....

The Kicad software is also free and will do up to a full size Eurocard unlike Eagle which will only do half size free. I've not looked at Express PCB and I won't as I've only just got used to Kicad.....

Schrödinger's cat - so which one am I ???


Rob H

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Formerly British Open Classic

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Well had a quick play with the a 741 acting as a clamp, it sort of worked bar a strange side effect; despite the 741 being feed by a 5v supply I was able to get the output voltage up to 5.6 volts which confused me. I even dusted off my old copy of "Operational Amplifiers with Linear Integrated Circuits" and promptly realised why I haven't touched it in over 10 years.

On 20th Feb, 2010 Rod S said:
I've not heard of tracking paper though, need to do some research.....


This might help:

http://www.electricstuff.co.uk/pcbs.html

Isambard Kingdom Brunel said:
Nothing is impossible if you are an Engineer

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