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Home > How To > Tips on Welding!!!

jimmy

1300 Posts
Member #: 829
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essex

all so in the welding kit moisturising after sun lotion for the burn neck face & arms will all done it !!!!!

1293 Turbo mini


Turbo Tel

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1060 Posts
Member #: 588
Post Whore

Delaware, USA

May sound stupid but I found my welds got much better as soon as I started wearing reading glasses!! my eyesight aint that bad, I still have arms that are long enough to read the menues but I do sometimes wear them ...not that I need them you understand...

Once I started wearing them under the helmet I could see the small details that I had been missing, eg the crescent edge of a patch panel if you are dead on target. Much better...

website:- http://www.terryhunt.co.uk


TurboDave16V
Forum Mod

10980 Posts
Member #: 17
***16***

SouthPark, Colorado

http://www.turbominis.co.uk/iain/up/tig%20basics.zip

Here are some scans from a magazine on some basics of TIG welding. some very good details in there - like letting the rod melt into the pool, not into the arc; Very different to gas welding...

D

On 17th Nov, 2014 Tom Fenton said:
Sorry to say My Herpes are no better


Ready to feel Ancient ??? This is 26 years old as of 2022 https://youtu.be/YQQokcoOzeY



Joe C

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12307 Posts
Member #: 565
Carlos Fandango

Burnham-on-Crouch, Essex

I have a bunch of pdf's on tigging, can anyone host them if i mail them?

On 28th Aug, 2011 Kean said:
At the risk of being sigged...

Joe, do you have a photo of your tool?



http://www.turbominis.co.uk/forums/index.p...9064&lastpost=1

https://joe1977.imgbb.com/



TurboDave16V
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10980 Posts
Member #: 17
***16***

SouthPark, Colorado

dave@sheepspeed.com

I'll put them on the TM server.

On 17th Nov, 2014 Tom Fenton said:
Sorry to say My Herpes are no better


Ready to feel Ancient ??? This is 26 years old as of 2022 https://youtu.be/YQQokcoOzeY



Joe C

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12307 Posts
Member #: 565
Carlos Fandango

Burnham-on-Crouch, Essex

ok sent them over, is 5Mb of stuff ok to send?

also, after my first tigging "failure" i did a google and found this link particuarly helpfull.

http://www.artsautomotive.com/HowToWeldAluminum.htm

On 28th Aug, 2011 Kean said:
At the risk of being sigged...

Joe, do you have a photo of your tool?



http://www.turbominis.co.uk/forums/index.p...9064&lastpost=1

https://joe1977.imgbb.com/



wetshed

11 Posts
Member #: 1117
Member

grimsby

I just use my mig to tack it all in place then tig it all up. tig is the only thing to use on stainless it just looks so neat and you know you have a good strong weld. get it rite and it dont look like bird s**t. take your time dont try and rush welding. Preperation is the key. practice makes perfect. wen welding any less than 1.5mm plate weld in 1 inch or so stints. and weld it in different areas not just one end to the other. for example a seam weld 6 inches long break it up into 4 sections and do one end cool it with a bit of gass then move to the other end. this will stop distortion. home made stainless exhaust pop, bang flames. nice.

bert motorsport. win it or bin it!


stevieturbo

3588 Posts
Member #: 655
Post Whore

Northern Ireland

What Tig machines are you all using ??

I think Im going to buy one of the R-Tech machines Ive found ( they sell on ebay too )
Ive asked around, and havent heard a bad word about them.

9.85 @ 145mph
202mph standing mile
speed didn't kill me, but taxation probably will


RogerM

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2514 Posts
Member #: 1217
I like nice quiet girly Minis

Cheltenham, Gloucestershire

Cheapy GYS160 HF here, cost sub £500 with reg etc. Been great so far with all the functionality I need (DC only)

Every day is a school day ...........

How fast and how expensive ...... the same question...

On 27th of Sep, 2007 at 12:45pm Jimster said:

why do you you think I got a girlfriend with small hands?


wetshed

11 Posts
Member #: 1117
Member

grimsby

well av got a sip 125 inverter. cost me sub 200 quid but i had my own torch and bits. get a set of flow cups not just one so you can purge for ultimate penitrtion and looks really clean.

bert motorsport. win it or bin it!


Micoli

4 Posts
Member #: 1501
Junior Member

West Yorkshire




On 24th of Oct, 2005 at 08:37pm Dangerous said:
What visor shade are we using,I got a 12 today(stevie wonder) then found my old one was a 8 ! thinking about a 6 for the thinnish low power stuff

A good point. Using the shade supplied with the mask meant that by the time I could actually see the job there was too much heat in it and it would melt away, leaving huge holes!

I tried a lighter shade and my MIG welding improved dramatically. Once I was there, I could turn up the power without blowing holes (ok, not as often!)

If you're plug-welding to create spot-type welds, on a 130-ish turn the wire up to about 7 and the power to 2 high or 3 low and work fast from one side to the other until there's no more hole.

Another thing - if it's a new skill, so try to learn it with your other hand too, means that you don't have to be double jointed to get to some places.

Also, I always wear earplugs - it's not the pain from the weld spatter that I'm afraid of, it's the spatter not having cooled down enough by the time it reaches your eardrum. If it's hot enough, it'll sear right through and cauterize as it goes, meaning that your eardrum will never recover, nor will the hearing in that ear.

Good luck!


Paul6266

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56 Posts
Member #: 1614
Advanced Member

Chard Zummerset

Set a wire speed that suits to your confidence. Dont have it too fast to begin with as you want a nice peneterive weld. Clean the area thourghly and just be careful not to set fire to anything. Youll be fine trust me I learnt in like a day!

when i drove a 10" wheeled Mini last it felt insane !


Badger

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197 Posts
Member #: 1488
Advanced Member

Bristol

My advice as a noob to welding would be just take it slow- do a small amount at a time, then stop and inspect it. Even better try to get the welder set up to the correct settings on a piece of scrap the same thickness as the real one... though I'm always too impatient for that!
Only other things I would say is a pair of good welding gauntlets are very useful- A heavy leather set allow you to hold the mig gun quite far down and so gain more control. And as has been said before, buy a big bottle of gas- I use argoshield and love it!

There is no sense crying over every mistake- you just keep on trying til you run out of cake.


Jason G

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4360 Posts
Member #: 1459
En-suite user

Braintree, Essex

Use Co2 & argon (coogar problably the best) for mildsteel, and helium/argon (helishield if memory serves) for stainless. You should have a nice chrisp sound when you got wire/amps right.

Edited by Jason G on 18th Apr, 2007.

On 19th Jan, 2010 wil_h said:
I would start the furthest place from the finish.


On 24th Mar, 2012 apbellamy said:
I feel all special knowing that I've given your mum my wood.


Been neglecting Turbo'd 'A' series..............


tadge44

3004 Posts
Member #: 2500
Post Whore

Buckinghamshire

One thing that has not so far been mentioned is to cover up all exposed skin - not just to avoid a rash of welders freckles but the U/v light can cause skin cancers.Dont ask me how I know this.


Lee.R

13 Posts
Member #: 3182
Member

Dewsbury

For Welding Advice Gasses To use or If You Require Ur Little Gem Welding , Just Ask Im Coded In Mig , Tig S/S , Tig Alu , Mig Alu , MMA , Flux Core , Outershield , Solid Wire..

Green
Lane
Mini's

My Work ... Bens Mini http://photobucket.com/Lee72_Ben


AWDmoke

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261 Posts
Member #: 713
Senior Member

Western Australia

If you have to use "gasless mig" (flux cored wire) then cooking spray works just as well as any commercial welding anti-spatter products.

On 24th Dec, 2008 Nic said:
eyh? im drubj but very confused##]#IU


El Potter

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514 Posts
Member #: 2169
Post Whore

Malta (Ex. Scotland)

I agree with what was said about masks.
USE IT

Welded up my workbench barefaced,welder on full power.Woke up 2 days later with a face so sunburnt it had peeled!!!!!!

Never seemed to suffer welding eye though.

BTW I own a Telwin 162 Turbo.Compact and small yet very powerful.I'm currently using 0.8mm wire but was told that 0.6mm would give better results on thin sheet metal.Might try it when the ( brand new) roll runs out*happy*

Edited by El Potter on 12th Aug, 2008.

Warning:Stig in Training


joeybaby83

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6274 Posts
Member #: 509
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Isle of Man

id maybe even try .6mm!

"Turbo's make torque, and torque makes fun"

"did you know you can toast potato waffles?"



El Potter

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514 Posts
Member #: 2169
Post Whore

Malta (Ex. Scotland)

lol Brain fade there Joe

Warning:Stig in Training


James_H

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3692 Posts
Member #: 1833
Formally mini_majic

Auckland, New Zealand

i hated .6mm but then again i liked my settings for 0.8 and back then wasnt too sure on what to change (wire speed/power) for the symptons if you get what i mean? just seemed to blow the wire out not giving a decent weld, even on a variety of settings. i may give it another try when iget the new welder but i likes me 0.8mm.


richminiturbo.

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2370 Posts
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Horndean - Near Portsmouth




On 12th Aug, 2008 El Potter said:
I agree with what was said about masks.
USE IT

Welded up my workbench barefaced,welder on full power.Woke up 2 days later with a face so sunburnt it had peeled!!!!!!

Never seemed to suffer welding eye though.




Jobs a good'un


Mikes1098

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152 Posts
Member #: 2190
Advanced Member

South Carolina, USA

2 brilliant forums that I can spend all night reading…tons of stuff for new welders, especially if you are looking to make headers…they are basically the same just different crowds:

http://www.honda-tech.com/zeroforum/53

http://forums.vwvortex.com/zeroforum?id=715


madcatminis

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549 Posts
Member #: 5327
Post Whore

Dudley, West mids

I hate them reaction lenses. Try welding outside on a sunny day. First you can see, then a ray of sun catches it and it darkens. Use an en8 Lens. This is a light shaded lens. you can just about see through it without striking up. they are excellent up to around 160amps. I look through one of these all day. I'm a tig welder ya see. *happy*


joeybaby83

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6274 Posts
Member #: 509
Post Whore

Isle of Man

mine can be an ass sometimes as the halogen worklight i use can trigger it, so now work with it shining over my shoulder lol

"Turbo's make torque, and torque makes fun"

"did you know you can toast potato waffles?"


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