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andywaller

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Maldon Essex

yep lugs will be M8 thread.

I can't give a weight until they are made. Unless someone clever can work it out?




Paul S

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Formerly Axel

Podland


On 11th Oct, 2009 mini13 said:
I think you should be able to loose 1/3 of its weight, from circa 1.5kg to under 1kg.


I think that Joe has used the cad to work out the weight loss.

1/2 kilo?

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Joe C

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Carlos Fandango

Burnham-on-Crouch, Essex

yep, the cad i use will give you the weight for various materials.

I think 1kg is achievable, the one i posted above is a shade over a kilo, but its the larger AP type.

On 28th Aug, 2011 Kean said:
At the risk of being sigged...

Joe, do you have a photo of your tool?



http://www.turbominis.co.uk/forums/index.p...9064&lastpost=1

https://joe1977.imgbb.com/



andywaller

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Maldon Essex

so he did I thought that was in a pm.

I was more thinking of a safety point of view so we don't have to have any cast parts of the flywheel.

Weight saving is a bonus!




robert

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uranus

id stick it on a new thread andy , prob get more attention, i think the length of this one puts people off it a bit .

Medusa + injection = too much torque for the dyno ..https://youtu.be/qg5o0_tJxYM


andywaller

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Maldon Essex

ok thanks Robert

I will do so.




robert

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uranus




On 12th Oct, 2008 robert said:
little update on this ,, the car ran up to 17 psi at avon ,ran 104 across the line on 14 psi ,no clutch slip at all ,estimate power at 185 to 190bhp.



not a bad guess lol..



i just realized i had not updated this thread with these results ,it grips well at this level ,with no cooling air in the ic

..at the track ,it slipped completely in 3rd gear after a fast gear change ,,i estimate around 200 lb/ft at the slipping point ,which works out about right for a .27 uf friction coeff. with a ap rally plate i think itll be fine to around 245 lbs .ft maybe a bit more :).

Medusa + injection = too much torque for the dyno ..https://youtu.be/qg5o0_tJxYM


Kean

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aka T2clubby

South Staffs

Fantastic results for such little boost Robert, makes me realise how inefficient my setup is at present....


stevieturbo

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Northern Ireland



On 3rd Jan, 2009 Paul S said:
Nothing like a bit of plagiarism *happy*



About 2/3 hours work and £10 for the bolts !!!!


Bumping this as I have a similar issue...well in terms of design, and clutch "specialists" seem totally useless.

My pressure plate uses rivets, and the heads of a couple have started to bend upwards. It's been like that for a while and hasnt seemed to get worse. But clearly it needs resolved. Design is the same.

So are the rivets made of anything special ? Will HT caps be as strong, or stronger ? Where the fixings you guys used custom, or off the shelf ?
Generally speaking, these mostly only see tension loadings and a little bending ?
So cap screws may even be much stronger ?
Did you tap the cover, or use nuts to secure ? I appear to have plenty of room to use this method of repair.



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9.85 @ 145mph
202mph standing mile
speed didn't kill me, but taxation probably will


Joe C

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Carlos Fandango

Burnham-on-Crouch, Essex

yes steve, just tapped the body, the std rivets were fairly soft, similar to normal bolts at a guess, i think whacking some car heads in yours should do the trick.

On 28th Aug, 2011 Kean said:
At the risk of being sigged...

Joe, do you have a photo of your tool?



http://www.turbominis.co.uk/forums/index.p...9064&lastpost=1

https://joe1977.imgbb.com/



robert

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uranus

realised again ,that i hadnt updated this ,heres my dyno run ,pk boost 21 psi at pk power ,rest of run down to 17 psi . there are 2 runs on here , one is 19 psi and i got the choke out fast enough ,the other is one where i got the choke out too late ,so it reads lower on the 1st half of the graph .this one also had the side pipe on ,which was worth about 12 to 20 bhp .

NO SLIP, this was with an ap rally plate , which also meant it gripped on the track .

NOTE..
this graph has been adjusted for chris's latest calibration figures for his rollling rd , so its dropped from 261 bhp to 249bhp .

regards
robert .


Edited by robert on 21st Feb, 2011.

Medusa + injection = too much torque for the dyno ..https://youtu.be/qg5o0_tJxYM


Sprocket

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Preston On The Brook

remind us again Robert of which springs you are using, saving us hours trapesing through 12 pages *happy*

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


Paul S

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Formerly Axel

Podland




On 21st Feb, 2011 stevieturbo said:

Bumping this as I have a similar issue...well in terms of design, and clutch "specialists" seem totally useless.

My pressure plate uses rivets, and the heads of a couple have started to bend upwards. It's been like that for a while and hasnt seemed to get worse. But clearly it needs resolved. Design is the same.

So are the rivets made of anything special ? Will HT caps be as strong, or stronger ? Where the fixings you guys used custom, or off the shelf ?
Generally speaking, these mostly only see tension loadings and a little bending ?
So cap screws may even be much stronger ?
Did you tap the cover, or use nuts to secure ? I appear to have plenty of room to use this method of repair.


Stevie,

I use Unbrako shoulder screws, hardened steel washers, tapped the cover and fitted locking nuts.

http://www.unbrako.com/standards.htm

There are other ways of doing it.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


stevieturbo

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Northern Ireland

Looking at it...

it seems the big round head is 18mm diameter. The smooth body where it passes through must be 9mm. That is the gap it has to pass through.

Unsure of actual height yet, as havent removed a rivet yet.

So I think M8x1.0mm with a peened style locking nut on the bottom ?

That should allow it do bolt down tight to a dead end at the 9mm, even if it is only a small step to the M8 thread ?

Ive a contact who can make me some custom bolts to exact dimensions.
Although those shoulder screws look more than ideal if they came in the correct dimensions. I think I'd prefer not to have to use a lot of washers ? Although guess it shouldnt cause any problems ?

What other ways did you have in mind ? I'm open to all suggestions that dont cost a fortune !
Where did you source the bolts from ? That unbrake website direct ?

Both Helix and Superclutch basically said they could do nothing. That I found unbelievable.

9.85 @ 145mph
202mph standing mile
speed didn't kill me, but taxation probably will


Tom Fenton
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Fearless Tom Fenton, Avon Park 2007 & 2008 class D winner

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TM legend.

Rotherham South Yorkshire

Steve, have you tried SPEC clutch in the USA? Very helpful with a clutch for my Peugeot.


On 29th Nov, 2016 madmk1 said:


On 28th Nov, 2016 Rob Gavin said:
I refuse to pay for anything else


Like fuel 😂😂


stevieturbo

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Northern Ireland

On 21st Feb, 2011 Tom Fenton said:
Steve, have you tried SPEC clutch in the USA? Very helpful with a clutch for my Peugeot.


This clutch is from Australia. I'm trying to avoid any international parts or postage unless it is absolutely necessary.


I just spoke to the supplier there, and he's happy enough with the bolt repair option. Or he can send me new rivets. TBH I think the bolt repair will be a stronger job, given the original rivets have bent.

As for the friction disc that has rotated on it's rivets. I need to drill them out and see if there is any damaged to the holes.
I can get that riveted locally though. Or if I'm not happy that it can be riveted he'll send me out a new disc. Only 1 disc of the 3 has moved.

All in all, I think I'll come out of it without costing a huge sum of money. Just trying to hunt down some M8x1.0mm locking nuts or K-nuts.

Given the relatively thin metal, I think I am correct to opt for a fine thread when tapping ? I can find normal M8x1.0mm nuts ok. At a push, can use those with a locking compound, but would prefer an interference nut



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Edited by stevieturbo on 21st Feb, 2011.

9.85 @ 145mph
202mph standing mile
speed didn't kill me, but taxation probably will


robert

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uranus



On 21st Feb, 2011 stevieturbo said:
Looking at it...

it seems the big round head is 18mm diameter. The smooth body where it passes through must be 9mm. That is the gap it has to pass through.

Unsure of actual height yet, as havent removed a rivet yet.

So I think M8x1.0mm with a peened style locking nut on the bottom ?

That should allow it do bolt down tight to a dead end at the 9mm, even if it is only a small step to the M8 thread ?

.


i think, if you can steve , i'd put a nut on the bolt ,then thread it through ,then a nut on the other side ,so it doesnt tilt .

yes an unbrako wil be far stronger than the rivet .i have around .5.. play on the shank to the diaphragm spring sides ,and its been fine . i prefer to have a bit of play and let the cone spring centre itself .

regards
robert .

oh colin ,dont be so lazy !lol *wink*

Edited by robert on 22nd Feb, 2011.

Medusa + injection = too much torque for the dyno ..https://youtu.be/qg5o0_tJxYM


Sprocket

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Preston On The Brook

Ok Robert, so I read all 12 pages, and it might appear that you don't really know what springs you are using, you just bloody built it with what you had to hand lol.

Im not so sure all this 'turbo' and 'mg' or '1275' and '998' or the thickness comparisons are relevant between the different clutches, since the AP springs are a larger diameter with a larger lever ratio.

I've built it, I just need to use it and see how it copes*happy*

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


Joe C

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Carlos Fandango

Burnham-on-Crouch, Essex

pm me your email adress Colin.

On 28th Aug, 2011 Kean said:
At the risk of being sigged...

Joe, do you have a photo of your tool?



http://www.turbominis.co.uk/forums/index.p...9064&lastpost=1

https://joe1977.imgbb.com/



robert

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uranus

hahahah hold on ill find it you noodle ..

Medusa + injection = too much torque for the dyno ..https://youtu.be/qg5o0_tJxYM


robert

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uranus


On 22nd Feb, 2011 Sprocket said:
Ok Robert, so I read all 12 pages, and it might appear that you don't really know what springs you are using, you just bloody built it with what you had to hand lol.

Im not so sure all this 'turbo' and 'mg' or '1275' and '998' or the thickness comparisons are relevant between the different clutches, since the AP springs are a larger diameter with a larger lever ratio.

I've built it, I just need to use it and see how it copes*happy*


AND WHATS MORE TWO SPRINGS OF THE SAME TYPE AND SAME THICKNESS CAN HAVE DIFFERENT PRESSURES .COS I MEASURED SOME .V WEIRD .
oops




TA DAAA.........VVVVVVV


''18th Sep, 2006 at 09:24:16pmPM User | Quote | Manage Attachments | Edit
thanks a huge amount dave , thats v usefull , that the 95 thou one vscart was on about , this one iv made has a .075 spring and a .083 spring , both out of non turbo clutches ,


so you really SKIMMED through 12 pages ,colin ... shame on you *tongue* *wink*

Edited by robert on 22nd Feb, 2011.

Medusa + injection = too much torque for the dyno ..https://youtu.be/qg5o0_tJxYM


Sprocket

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Preston On The Brook

:$

still, since it looks like I am the only numbnuts to be using the AP clutch, figures a little useless to me for an idea of what I have built, and at this time, i don't have the gear to measure pressures.

I had thought about making a fixture and an adapter to mount the selected clutch combination, then with my big 600lbft torque wrench measure the actual slip torque of a fully assembled clutch.

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


Sprocket

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Preston On The Brook

Next generation RTS, now easier to build!


Edited by Sprocket on 11th Sep, 2012.

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


haimesyboi

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Cornwall

Nice writeup for the AP.
Is anyone using threadlock?


John

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Mongo

Barnsley, South Flatcapshire

That looks good!

If something is worth doing, it's worth doing half of.

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