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Home > A-Series EFI / Injection > Anybody seen this? Direct Injection

Flo

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Bawdeswell, Norfolk

That's the trick isn't it?! A GDI ECU from Motec is £3500+ and Syvecs at £2500+ for just the box. I can't imagine the local rolling roads would be that well versed in mapping for you either?


On 16th Jan, 2015 slater said:
Just need an ecu.


evolotion

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Glasgow, Scotland

Those injectors look like the ones used on BINIs Have to say very intrigued by this Di stuff, despite the reliability issues I see daily.

turbo 16v k-series 11.9@118.9 :)

Denis O'Brien.


Paul S

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Podland

Those injectors intrigue me.

Must have a very short minimum pulse width to get the range of flows from a single injector.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Rod S

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Rural Suffolk

On 16th Jan, 2015 Paul S said:
Must have a very short minimum pulse width to get the range of flows from a single injector.

Can't comment on the petrol ones but from what I've been told about the diesel ones (common rail injection) they pulse several times around TDC and the firing stroke. So very short pulse widths.
The diesel ones are calibrated at manufacture (or re-conditioning) and given a figure that has to be entered into the ECU to make sure they flow the right amount once installed.

GDI may not be such a high pressure but diesel is scary stuff, 350 bar at idle and 1200 bar at normal running RPM. Well that's what my diagnostic software says and apparently I'm supposed to worry if it's less than 350 bar at idle and less than 1000 bar under load.

Schrödinger's cat - so which one am I ???


Paul S

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I see, variable fuel pressure!

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


D4VE

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lowestoft suffolk

So what happens inlet manifold side?

On 24th Oct, 2015 jonny f said:
Nothing gets past Dave lol

NOTHING GETS PAST ME!! *tongue*

1/4 mile 14.7 @ 96mph 12psi boost
Showdown class A 2nd place 18.6 @ 69mph


gr4h4m

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Chester

Air goes in

I run a supercharger and I don't care the TB is on the wrong side.
VEMS + 12 PSI + Liquid Intercooler = Small Bore FUN!


jbelanger

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Montreal, Canada

The inlet manifold will only see air but you still need some sort of throttle and you should still design it in a way similar to what Paul S has done to optimise VE.

http://www.jbperf.com/


Rammie2000

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belgium

blanking plate? or special cast.

you can do anything if you set your mind to it...
i rather blow it up winning than keep it together losing.

finish date set for project 1... march 2018


Chalkie

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Northamptonshire.

Wonder if these will cause exhaust valves and poets to coke up like most Di petrol engines


matnrach

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Northamptonshire

Injection window is very narrow. I agree variable fuel pressure would be very advantageous
Also the nozzle pattern looks like its from a spray guided central location so there is plenty of opportunity of getting the fuel preparation very wrong.
If it all goes quiet I won' t be too surprised

Edited by matnrach on 17th Jan, 2015.


wil_h

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Betwix Harrogate and York

Diesels have multiple pulses for smoothness and to reduce knock. I don't know, but does a petrol engine need such clever mapping?

Fastest 998 mini in the world? 13.05 1/4 mile 106mph

www.twin-turbo.co.uk

On 2nd Jan, 2013 fastcarl said:

the design shows a distinct lack of imagination,
talk about starting off with a clean sheet of paper, then not bothering to fucking draw on it,lol

On 20th Apr, 2012 Paul S said:
I'm mainly concerned about swirl in the runners caused by the tangential entry.


Rod S

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On 17th Jan, 2015 wil_h said:
Diesels have multiple pulses for smoothness and to reduce knock. I don't know, but does a petrol engine need such clever mapping?

Thinking about it, probably not.
Diesel has to be injected around TDC when the air has been compressed enough to be hot enough.. etc..etc..
Multiple pulses as you say to to control the burn.

I haven't a clue how GDI works in practice but it obviously can't inject on the exhaust part of the cycle, and probably not after the spark (well not much after anyway) so it must surely be limited to induction and compression.

The fact the injectors work at such high pressures I'm guessing it/they are also short pulse(s).

Presumably a lot lower duty cycle (hence smaller pulse width) than a conventional petrol injector that leaves most of the fuel sitting behind a closed inlet valve.

Schrödinger's cat - so which one am I ???


wil_h

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Betwix Harrogate and York

In reality you could probably just use a conentional map, with similar timings and durations. this would get you started anyway.

Fastest 998 mini in the world? 13.05 1/4 mile 106mph

www.twin-turbo.co.uk

On 2nd Jan, 2013 fastcarl said:

the design shows a distinct lack of imagination,
talk about starting off with a clean sheet of paper, then not bothering to fucking draw on it,lol

On 20th Apr, 2012 Paul S said:
I'm mainly concerned about swirl in the runners caused by the tangential entry.


Paul S

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Podland

I've not really considered DI in detail before but I conject that it is nothing like conventional injection.

Given that the injectors have to deal with the combustion pressure, then they must have a very heavy spring and also a high powered coil to open them. Even then, to get the loads manageable they must then use a smaller pintle and seat which then requires a very high fuel pressure to get the fuel through.

Fuel that has just been pumped up to several thousand psi is going to be very hot and as soon as it goes into the cylinder is going to vaporise and expand at a huge rate.

Any injection before the inlet valve closes is likely to prevent air entering the cylinder due to the rapid vaporisation and ultimately limit power.

So injection on the compression stroke is where I would start.

I'm guessing here though.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Rod S

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On 18th Jan, 2015 Paul S said:
I'm guessing here though.

Ditto but I agree with your logic.
It certainly can't be on power stroke or exhaust stroke and I see your logic for not on induction and the majority has to be in before the spark (maybe the last little bit after the spark to slow the flame front ?) so, yes, short pulse widths (but we're used to that *happy* )

It is intriguing as it guarantees you can put whatever amount of fuel you want in individual cylinders whereas we rely to a large extent on precise timing through open valves to get the amounts we want.

Schrödinger's cat - so which one am I ???


Paul S

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On 18th Jan, 2015 Rod S said:

It is intriguing as it guarantees you can put whatever amount of fuel you want in individual cylinders whereas we rely to a large extent on precise timing through open valves to get the amounts we want.


Very true.

Ultimately if the wideband says that the cylinder is getting the right amount of fuel, does it matter how it gets there?

It all come back to how you determine the fueling requirements of the individual cylinders, the instruments you use and how you use them. Get that wrong and it does not matter how you introduce the fuel.

Notwithstanding the fact that the main benefit of GDI is emissions and fuel economy, not power.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


jbelanger

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Montreal, Canada

Assuming you're right on the injection timing, which seems reasonable, that would also mean that there is no air displaced by fuel in the intake charge so that should mean slightly more power due to the additional air available for combustion.

However, there will also be more power spent running the pump to those pressures and possibly the injectors too.

http://www.jbperf.com/


jbelanger

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Montreal, Canada

I see that they've added more pictures and information. That does look quite interesting.

Unfortunately, they seem to be going with short intake runners. And I do hope they will put 3 (or at least 2) O2 sensors on those exhaust branches. That would be a shame to do this sophisticated development without even validating that it does what it's supposed to do.

I don't do facebook so maybe someone who does could ask?

http://www.jbperf.com/


samforsey12345

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Bromsgrove, DY9 0BB

Saw this at Bingley Minifair yesterday..
The information panel said that the injection occurs on the inlet event.
The tech guy who seemed to know most about it said that the VE differences between inner/outer cylinders is negligible and from this i assume they will be injecting equal amounts of fuel across the board.
He also said that he reckons from their experience that injecting the fuel on the incoming air gives a cooling effect and increases the overall efficiency by 7-10%.
He didn't think much of the fully sequential siamese injection idea saying it is ineffective above 5,500rpm and hasn't been proven in a race motor..
I asked if they were going to be running thorough tests and they said it will be documented on facebook and they already have an exhaust manifold with enough lambda sensors to measure inner/outer cylinder afrs.
Will be interesting to see the results however I don't expect them to be soon. I think they are looking for a well setup motor on a weber or the like to make a direct comparison on the dyno in a day and have taken the details of one of my autograss mates who offered to use his 1071 S motor as a base.
Would have asked more questions but only got to the stall at the end of the day and was bustled away by my mates

Edited by samforsey12345 on 26th Jan, 2015.


apbellamy

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King Gaycharger, butt plug dealer, Sheldon Cooper and a BAC but generally a niceish fella if you dont mind a northerner

Rotherham, South Yorkshire

They could use my supercharged engine as a test bed. Would certainly fix my suck through issues...

On 11th Feb, 2015 robert said:
i tried putting soap on it , and heating it to brown , then slathered my new lube on it

*hehe!*


jbelanger

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Montreal, Canada

On 26th Jan, 2015 samforsey12345 said:
He didn't think much of the fully sequential siamese injection idea saying it is ineffective above 5,500rpm and hasn't been proven in a race motor.


This is a very interesting development project and that's really good to see that they will monitor everything appropriately. However, it is statements like the one above that make me doubt the people there fully understand the siamese port issues. I'd be glad to be proven wrong but if the injectors are sized correctly (and staged as necessary) and the timing is also set correctly, I don't see what would magically happen at 5500 RPM to make it ineffective.

As for the race proven part, does that mean their setup is worthless until someone races it?

As I said, this is very interesting and I'm glad they're doing it. However, they claim to be thinking outside the box but they're only looking at it from their own limited point of view. Just using the short intake runners is an example of not looking at different aspects as Paul S has shown that it has a significant impact (of course, it's not race proven...). But then maybe they will use different intakes once they start testing.

http://www.jbperf.com/


Carlzilla

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Quarry Bonk

My two pence, but race motors are really only tuned for all out top end and acceleration, the r&d really needs to be on a mild to fast road going motor to really churn out the best results

On 26th Jan, 2012 Tom Fenton said:
ring problems are down to wear or abuse but although annoying it isn't a show stopper

On 5th Aug, 2014 madmk1 said:
Shit the bed! I had snapped the end of my shaft off!!

17.213 @ 71mph, 64bhp n/a (Old Engine)


gr4h4m

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Chester

I presume there is a Motorsport reason for the upgrade?

If not why wouldn't you just go 7 or 8 port?

I run a supercharger and I don't care the TB is on the wrong side.
VEMS + 12 PSI + Liquid Intercooler = Small Bore FUN!


Sprocket

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Preston On The Brook

"race proven"

Does that mean during the 2014 Pikes Peak, Guy Martin put a "race Proven" stamp on something that never quite worked? Does it mean that because it wasn't working at its bestt, but it still won the race, it's been race proven?

I have my own opinion.

Edited by Sprocket on 26th Jan, 2015.

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........

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