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Home > A-Series EFI / Injection > MS3X Starting Problems - MPi Trigger Wheel Sync (Now Working)

dan187

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Wootton Bassett

yeah wired to A & C. i'm just looking into crank sensor angle

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Paul S

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I found this:

http://www.msextra.com/forums/viewtopic.ph...t=rover#p334413

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


dan187

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Wootton Bassett

thanks paul. it seems my sensor is about 30 degrees before the first missing tooth but i think that is how the pattern works. so should be correct. (i need to find out who made the pattern)

so still not starting. to me it seems like it isn't sparking during cranking. I am running wasted spark using an extra bip on the main board. The LEDs only flash occasionally when cranking. If i remove the plugs and place them on the block and then crank they spark perfectly and the LEDs flash as i'd expect.

Why would my crank signal go to pot when under compression? too slow cranking speed? its about 240 rpm with plugs in and 360 rpm without plugs.

this is driving me crazy

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Rod S

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On 21st Jun, 2013 dan187 said:
Why would my crank signal go to pot when under compression?

Usually because it's a bad signal anyway...

With the plugs out, the engine cranks at a virtually constant speed.
As soon as the plugs are in the speed falls on every compression stroke and if you looked at the VR waveform on a scope you would be surprised just how significant this can be even though the engine sounds as if it's cranking at a uniform speed. So the teeth appear "longer" on compression, but not only does their "width" vary, but as VR sensors (unlike Hall sensors) produce a voltage that is proportional to speed so, in addition to the varying pulse width, the voltage going into the conditioning circuit drops on compression.

So, unlike the pretty pictures they show in the manual of 35 nice uniform sine waves followed by a long one (the missing tooth), once the plugs are in you actually have varying widths and varying heights over the cycle. I'm not sure if the weird pattern the MPI flywheel produces helps or hinders but, as you have an error free plot without the plugs in and you say the plugs spark out of the head it seems the code handles the weird pattern OK (you may be the first person to actually be using that pattern).

Anyway, the conditioning circuit has to turn this mess into on uniform 0-5V square wave for the code to measure each one (to find the long one, or long ones in your case) so if it's borderline anyway it will fail when under compression.

If you read some of the posts on the MS forums, it seems getting reliable synch is the most common problem.

The most common answers seem to be electrical "noise" and usually because the MS wiring hasn't been installed as per the manual - it's very sensitive to how the power and sensor grounds are seperated - although often it's as simple as the sensor gap being too large or the pots on the mainboard not being adjusted correctly (I assume your crank signal is going to the standard circuit on the mainboard).

If you take a datalog (rather than looking at the composite logger) it will give you an error code for loss of synch which you can lookup on the MS forum which might help track down the underlying cause but, until you get rid of those errors on the red line in the logger, it isn't going to start (or run) reliably.

Sensor gap is out of your control on the MPI so I would first check everything is grounded as per the manual then adjust the pots as per the instructions. Getting the pots set right can be quite tricky, that VR circuit (if you're using the one on the mainboard) is, in my opinion, the biggest weakness of the MS design (I don't use that circuit anymore) but once set right it does work. And if you've been using a JimStim to setup and test everything, don't expect the pot settings to be the same on the engine as when testing, when I used the stanadard VR circuit it was 7 turns different on one of the pots.

Also try turning on the (software) noise filtering - on a good installation it shouldn't be required but if turning it on improves things you then know you have a noise issue, most likely wiring.

Schrödinger's cat - so which one am I ???


dan187

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Wootton Bassett

thanks rod have been playing.

looks like the second gap each 180 degrees is the problem it doesn't pick it up as well as the first

Edited by dan187 on 22nd Jun, 2013.

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Paul S

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On 21st Jun, 2013 dan187 said:

it strugles to sync so sometime does't turn on the fuel/ spark relay


It should only be fuel pump relay controlled by the MS. Spark should be off the main MS relay driven by ignition live.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


dan187

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Wootton Bassett

hmmm i did wonder but have been going off how they wired the coil in this
I'll change that then.

Edited by dan187 on 22nd Jun, 2013.

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Rod S

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Hmmm....

That's certainly not how my MS2 install is wired. As Paul says, my fuel pump relay only powers the fuel pump.

In practice it won't make much difference as the "fuel pump" relay won't energise (apart from the initial 2sec priming pulse) until sync is achieved.

Lack of sync is the root cause of your problem (if you've still got the indications on the red line of the composite log).

Have you got a photo of the back of the flywheel, there is something else I don't understand on your new tooth log...

EDIT - typo plus added a line.

Edited by Rod S on 22nd Jun, 2013.

Schrödinger's cat - so which one am I ???


dan187

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Wootton Bassett

no photo of my exact one but it is spaced as per this lotus one...

here is a tooth plot with no plugs in. you can see the 4 teeth clearly. the time between normal teeth is approx 5ms and missing tooth double this (as expected).

the trouble with the plot with plugs in (above) is that the first missing tooth lasts for 80ms (the second is 12ms and each normal tooth 6ms). so it is that 1st tooth of the pairs.




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Rod S

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OK, the log immediately above and the photo make sense (the photo explained why the gaps ar not symetric) BUT, the log further up (plugs in) isn't showing all the "teeth".

Try it again on a longer timebase.

Don't worry about the height of the lines at the moment, I just want to see the correct number of the cycle repeating after 32 times (36 - 4) if it is possible to see the correct number under compression.

I don't really like the composite logger (I prefer a scope) but what would really help would be a datalog, both for the error codes and simple things like battery voltage.

I'll PM you my email address so if you want to send it over I'll have a look.

Schrödinger's cat - so which one am I ???


dan187

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Wootton Bassett

Thanks. I'll sort a log and send it. I've logged before and was getting error 22. Rover #2 missing tooth error.

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Rod S

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OK, apart from the error code 22, I can't see anything else wrong (but I'm no expert...)

Hopefully Jean will see this and explain what "22" means on the MPI flywheel.

But the fact you are missing some of the normal teeth on compression does suggest it's an external (like wiring) issue rather than the MPI wheel code.

Battery voltage logs more than enough for a start so your loss of signal on cranking really does seem external (noise, grounding etc.)

Schrödinger's cat - so which one am I ???


Joe C

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22 is missing tooth error,

http://msextra.com/doc/ms3/syncloss.html

sugests the pots still need some work?

On 28th Aug, 2011 Kean said:
At the risk of being sigged...

Joe, do you have a photo of your tool?



http://www.turbominis.co.uk/forums/index.p...9064&lastpost=1

https://joe1977.imgbb.com/



Rod S

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Yes Joe, just wondering if it has any specific meaning with the MPI wheel entered.

The blue logs seem to show the teeth after the long gaps are missing, but why ???

Does the code count these normal teeth on an MPI wheel ???

Schrödinger's cat - so which one am I ???


dan187

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Wootton Bassett

Thanks gents. I'll check through all the wiring to make sure it's clean. I tried swapping the polarity of the sensor but it looked the same. I may have to borrow a scope from work on Monday.

I've left this issue for the moment and welded in the bung for my second lambda sensor (was going to do it in the week once I had simply taken the car for mot today). All in place, I'm just wondering which sensor gets wired as the main reading? Inners or outers. I'm using Paul's base map so hopefully he can shed some light.

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KLAS

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it looks a bit like its counting the gaps, not the teeth. if you take the spikes as long gap


dan187

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Wootton Bassett

yeah that chart is counting time between teeth.
These charts show teeth (with time as the x-scale)
As a test i've spun the engine with 2 spark plugs in 1,2 then 2 plugs in 3,4 then all 4 plugs in.
The errors occur 30deg BTDC of a relevant compression stroke (see the gaps move with the plugs)





Edited by dan187 on 22nd Jun, 2013.

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jbelanger

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It does count the teeth but it also checks for the gaps and if these are not at the expected tooth number, the error 22 is flagged.

This certainly looks like there is a need to adjust the pots on the crank signal but it would be very useful to actually see the signal on a scope because there might be more to it. One of the problems is the VR circuit: it is very adjustable so can be use on many circuit but due to the adjustability it can also be difficult to set because there are so many wrong settings for a specific setup.

And the wiring as shown is definitely the recommended setup. You should have your coil(s) and injectors powered by the fuel pump relay (plus any additional relays if needed). This way you always have the code in control of these even at startup: they are powered once the code has been initialised and the fuel pump has been activated. There are many examples of people powering coils independently from the main relay who were seeing sparks and a resulting ignition of the remaining fuel when turning on the power.

Jean

http://www.jbperf.com/


Paul S

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Are you actually letting enough air through to spin the engine with the plugs in?

What have you done about the IACV? If it is not working then you will need to use the throttle.

Have you also correctly set up the temperature sensors and TPS? If not then that will affect fueling at startup.

I always put the primary O2 sensor on the outers.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


dan187

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Wootton Bassett

Yeah throttle open (IAC no plugged in at the moment anyway)

It's not a matter of no fuel it appears not to sync.

I've borrowed a scope and attached the trace of input and conditioned signal.
There is 1.1V at the point where the signal gets lost in the conditioning circuit.

I suspect a bad component or solder joint. However, how best can i fault find this?

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Rod S

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Matches the TS logs, try and shortern the timebase to see if the missing tooths are correct.

The drop in input voltage, and increase in duration on the compression stroke is tiny so I can't see how the output is being lost (yet).

Schrödinger's cat - so which one am I ???


jbelanger

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That is really strange: your conditioned signal seems to be following the peaks instead of the zero crossings. That should not be. How are your pots set? Are they turned completely counterclockwise? Are they installed the correct way in? That would result in needing to have the pots turned completely clockwise.

Edited by jbelanger on 24th Jun, 2013.

http://www.jbperf.com/


Rod S

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In addition to Jean's thoughts, try this whilst you have the scope borrowed
http://www.diyautotune.com/tech_articles/v...rt_vr_index.htm

Schrödinger's cat - so which one am I ???


dan187

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Wootton Bassett



i'll investigate your last few points bear with me.

edit: wrong image

Edited by dan187 on 24th Jun, 2013.

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dan187

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Wootton Bassett

pots fully clockwise gives no sinal on VRout.

what i've noticed from the close up plot is the conditioned signal falls when the input is at it's peak, so it then follows that the lengthy high on the conditioned signal hasn't fallen because the next peak on the input is too low

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