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Home > Show Us Yours! > 998 Turbo Build - Slow Progress

Mike-998

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882 Posts
Member #: 9774
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Buckinghamshire

Ah right, I think I'll be on the safe side and get a proper one, there are a few for a good price on eBay at the moment, at least then it will be one less thing to worry about when I decide to wind up the boost..

Thanks for the advice yet again :)

http://www.turbominis.co.uk/forums/index.p...tid=469104&fr=0


Mike-998

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882 Posts
Member #: 9774
Post Whore

Buckinghamshire

Tried to finish off the carb rebuild today, got stuck with this little b*stard...



How do i get it out? I don't have a socket thin enough to be able to reach it, cant get a hack saw in there to be able to screw it out, couldn't pry it off as i read somewhere some carbs have tamper proof caps?

Can anyone help?

Cheers

http://www.turbominis.co.uk/forums/index.p...tid=469104&fr=0


theoneeyedlizard

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7265 Posts
Member #: 1268
The Boom Boom speaker Police!

Essex

I got mine out by rotating it with a drift and hammer.

Once out, cut a slot in it with a hacksaw.

In the 13's at last!.. Just


Chalkie

1909 Posts
Member #: 9764
Post Whore

Northamptonshire.




On 15th Mar, 2012 Mike-998 said:
This has been in the pipework for a few months now, finally made a start yesterday on it though.













I always got told these valves are crap they fall out! thought you'd use a later small single grove type/

I could be wrong.


Mike-998

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882 Posts
Member #: 9774
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Buckinghamshire

Ahh, that might work, I'll have at it with a hammer today...

And I've not heard that before? Might be worth a little investigation as valves falling out could be a little problematic... I do have the proper collets and the spring clips to hold them in?

http://www.turbominis.co.uk/forums/index.p...tid=469104&fr=0


Mike-998

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882 Posts
Member #: 9774
Post Whore

Buckinghamshire

Spent today rebuilding the carb, only ended up with a short carb, and the BDD needle in there was somehow completely goosed, no idea how it could have happened, i'll get some pics of it up tomorrow.

Found a load of this white crystalline crap in various places..


Got the float chamber sorted


Throttle and choke done


and just cleaned up the piston assembly.

Also found this bad boy in the garage,


and decided to make the bracket for the cables, no pics yet, also manage to find our only hole saw which turned out to be 1 3/4 in, stroke of luck *tongue*

Will be finishing it off tomorrow

Edited by Mike-998 on 23rd May, 2012.

http://www.turbominis.co.uk/forums/index.p...tid=469104&fr=0


Mike-998

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882 Posts
Member #: 9774
Post Whore

Buckinghamshire

Finished Uni for the summer last month, got a jo and got refunded some accommodation money from Uni because I moved out early, so decided to use that money to get cracking with the engine build :)

Got the engine split, was on the way to minispares for some bits, and some knob cut me up on a roundabout and then proceeded to emergency brake, it was pissing it down at the time and the wheels locked up and I skidded into the back of the golf. Thankfully I had my foglights onthe front, which to most of the impact and means that the slam and bonet are only slightly misfigured, but all the plastic glass was smashed on the front and the grill is a complete gonner.

As I was on the way to minispares though I managed to get most of the bits I need to replace, just need to ring a grille. Also got a 1275 pump and central oil pick up.

So the engine is in pieces getting a new coat of red and the central oil pickup is fitted, pending the gaskets I forgot to get *tongue*


Head has been sent to smart performance for unleaded seats and some new guides

Just need to get some money together for an x pin diff and the engine will be sorted :) I was going to run it in N/A while I finish things like the manifold, is that okay to do? Or would I be better to wait and run it in with the turbo?

http://www.turbominis.co.uk/forums/index.p...tid=469104&fr=0


Mike-998

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882 Posts
Member #: 9774
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Buckinghamshire

Double post...

Edited by Mike-998 on 12th Jun, 2012.

http://www.turbominis.co.uk/forums/index.p...tid=469104&fr=0


wng691s clubby

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Cleethorpes

sorry to hear about the accident what did your insurance say are they saying your to blame ? or him as he cut you up?

Done now needs redoing lol


Mike-998

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882 Posts
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Buckinghamshire

I havnt told them yet, there was no damage to the golf and no one was injured, so I don't know if they're planning to make a claim, but I should be able to just pull the bonnet straight again and nudge the slam panel back into place and it'll be fine.

And I'm not quite sure who's to blame, if I hadn't have locked the wheels then I think I would have stopped in time, but then if they hadn't cut me up I would have had the space to brake normally..

http://www.turbominis.co.uk/forums/index.p...tid=469104&fr=0


Mike-998

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882 Posts
Member #: 9774
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Buckinghamshire

Finished the oil pump today, was fairly simple, just got the grinder out, and then drilled some holes. just need a tap the right size for the bolts.

Some pics:


http://www.turbominis.co.uk/forums/index.p...tid=469104&fr=0


Mike-998

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882 Posts
Member #: 9774
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Buckinghamshire

A little more progress today, got the x-pin diff (half) built up:


Got the cam timed in, flywheel on etc, and just waiting on a few things i forgot to get from minispares..


Also got the head back from smart performance, some pretty cracking work:




And where we're up to so far, should be getting the last of the turbo stuff soon.

http://www.turbominis.co.uk/forums/index.p...tid=469104&fr=0


John

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10020 Posts
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Mongo

Barnsley, South Flatcapshire

What have you had done to the head?

If something is worth doing, it's worth doing half of.


theoneeyedlizard

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7265 Posts
Member #: 1268
The Boom Boom speaker Police!

Essex

I was about to ask the same thing. Not much by the look of it.

In the 13's at last!.. Just


Mike-998

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882 Posts
Member #: 9774
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Buckinghamshire

Just had it cleaned and lightly skimmed, unleaded valve seats and new valve guides.

http://www.turbominis.co.uk/forums/index.p...tid=469104&fr=0


pinkyandnobrain

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720 Posts
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Pretoria South Africa

Looks like its missings some brass bungs to me. *Confused*

"So wat we gonna do tonight Brain?"
"Same thing we do evernight Pinky!"
"Try to take over the world!"


Mike-998

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882 Posts
Member #: 9774
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Buckinghamshire

Getting a properly ported head will come in the future, I just wanted one that works, and wouldn't cost me lots of money.

Which brass bungs are you talking about pinky?

http://www.turbominis.co.uk/forums/index.p...tid=469104&fr=0


Paul S

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8604 Posts
Member #: 573
Formerly Axel

Podland

12G295s do not have any brass plugs.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Mike-998

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882 Posts
Member #: 9774
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Buckinghamshire

Phew, you had me worried for a minute there *tongue*

http://www.turbominis.co.uk/forums/index.p...tid=469104&fr=0


pinkyandnobrain

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Pretoria South Africa

Ah ! False alarm !

"So wat we gonna do tonight Brain?"
"Same thing we do evernight Pinky!"
"Try to take over the world!"


Mike-998

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882 Posts
Member #: 9774
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Buckinghamshire

Got a nice package in the post this week, courtesy of Adamt, who was really helpful with the sale and the postage, which means I can finally finish all the bits and pieces like intercooler piping and oil drain.

Some more progress since last time though, engine is built up, carb is finished (although missing the mixture adjusting screw?) and with the new job I havnt had much time to do things. The upside though is ill have a load of money come september *tongue*

Some pics of where I am now:








The easy bits almost done, I'm sure getting it working won't be so straightforward...

Edited by Mike-998 on 11th Jul, 2012.

http://www.turbominis.co.uk/forums/index.p...tid=469104&fr=0


Mike-998

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882 Posts
Member #: 9774
Post Whore

Buckinghamshire

Big day today, started the process of taking the old engine out, didn't get much done because i spent most of the afternoon at Classics on the Common in Harpenden. saw a brown estate with the turbominis on the screen, Didn't seen the owner though.

Just considering whether i need to take the brake servo out the way to get the engine out, but got a fair bit done:




And the parents have gone to Spain for 4 weeks, so the kitchen table now looks like this:


Also had to send the Diff back to the garage because I was a pillock and asked them to put the bearings on without the crownwheel attached to the cage, so i couldn't get the bolts on..

We live and learn eh..

Edited by Mike-998 on 25th Jul, 2012.

http://www.turbominis.co.uk/forums/index.p...tid=469104&fr=0


Mike-998

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882 Posts
Member #: 9774
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Buckinghamshire

Managed to get the engine out today, it's the first time i'd done it, and have certainly learnt a lot... Mainly to just hire a hoist rather than dicking about with other methods.

Car started the day looking like this:




After a garage tidy


Here's the rest of the pictures



Ghetto engine hoist...


Went pair shaped *oh well*


Got there in the end though






The old engine is now sitting in the garage, and will probably be there for a while, but the new one should be going in very soon, just a few small things to sort out; Oil feed and drain, and just cleaning and painting the bits that have just come off the old engine, and then it'll be time for putting the new engine in.

Plan is to have it ready and rolling roaded for the track day at castle combe.

http://www.turbominis.co.uk/forums/index.p...tid=469104&fr=0


dig-mini

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478 Posts
Member #: 9269
Senior Member

Rotherham

nice one mate lucking good if you've not sorted the fuel pump yet the ford ka fits in the tank nicely for £60

Craig

my mini van http://www.turbominis.co.uk/forums/index.php?p=vt&tid=448248


Mike-998

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882 Posts
Member #: 9774
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Buckinghamshire

Actually got a Porche turbo bosch inline pump off ebay for about £20, so should be up to the job :)

I didn't know the Ka one fits the tank?

http://www.turbominis.co.uk/forums/index.p...tid=469104&fr=0

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