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Home > A-Series EFI / Injection > Individually mappable and sequential injection?

Sprocket

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On 30th of Dec, 2007 at 02:31pm retired said:
Ooops, Ive done it again..... (too slow in posting...)

So, Sprocket, in your opinion, is there a 5 port solution with VEMS with the code being "closed down" ???

Rod.


Forget port injection and run wet manifold

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


Paul S

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On 30th of Dec, 2007 at 02:37pm Sprocket said:



On 30th of Dec, 2007 at 02:31pm retired said:
Ooops, Ive done it again..... (too slow in posting...)

So, Sprocket, in your opinion, is there a 5 port solution with VEMS with the code being "closed down" ???

Rod.


Forget port injection and run wet manifold


Then it will be as good as the SU.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Sprocket

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was it that bad? better than filing a needle and guessing at it

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


Rod S

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Double post for me too but re-written...

Wet manifold is just an electronic SU, is it not ???

Although it is proven, it still allows charge stealing because of the differences in flowrate/densities of air/fuel (especially because the fuel is injected so far away from the valves) so there is still a mixture imbalance between inner and outer cylinders ??? (or am I wrong again) ?

Edited by Rod S on 30th Dec, 2007.

Schrödinger's cat - so which one am I ???


Paul S

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The SU is a great carburettor but the difference in AFR between inner and outer cylinders is as much as 2 points at cruise, maybe more on boost - we just don't know.

Multi squirt single point type injection would be simpler to set up than the SU, but is it worth the cost?

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Paul S

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On 30th of Dec, 2007 at 02:27pm Sprocket said:
FFS, no one is trodding on any ones feet, if anyones got any problem with any thing its you Paul, hanging on to what ever issue you have with the world. Lighten up, yin and yang and all that, get over it.


Another Point 2:0.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Sprocket

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On 30th of Dec, 2007 at 01:45pm Paul S said:
An extract from another forum:

"The sensor is the same Bosch LSU4.2 unit used by everyone. It is a stock OEM part for Volkswagen, and others.

OEMs like VW are pretty good about placing the sensor in a spot that does not collect water. They may have blown a few sensors finding a good spot When you are welding on a bung from under a car, sometimes your options are limited.

They also know better than to let loose silicone get to the sensor. It does damage the sensors and change their output.

But .....

The analog based wideband meters (AEM, PLX, et al ) may not be able to detect a damaged sensor and just go on giving bad data. How would they know ??? Any meter that uses the standard Bosch WB controller chipset does not analyze the sensor in real-time. They just go by the factory calibration resistor that comes on the sensor.

Why does the sensor have to calibrate for air and heat? No other widebands have to do that?

No other widebands can do that. If you don't calibrate the system, you are relying on the calibration resistor on the sensor that was set to match the sensor output at the factory. The sensors change over time ( especially when run rich ); often as little as a 3 or 4 hours. And then, the calibration is off. But how will you know ???? It will still always be accurate right at 14.7AFR so you can't check it that way.... But now 13.0 is really 11.9 ? 12.3 is really 14.0 ? How will you check it ? In OEM applications the sensor is almost always run at 14.7AFR; so it does not drift nearly as quickly as on a tuner car running 12.0AFR or richer.

Every time you do a re-calibrate of a sensor on an LM-1, it adjusts for any changes in the sensor over time. As long as it's not damaged, it is accurate like a new sensor again. And, in the process, it can detect damaged sensors, etc.

I wonder what would happen if you put a sensor with a damaged ( but not open or shorted ) or just aged pump-cell on an AEM meter ? It can't analyze the pump resistance... so it would assume all is well and give bogus data thinking that the calibration resistor info is still valid ????

I don't really know the answer to that. Maybe I should do an experiment

But if it does, and it shows 12.5 when the real AFR is 14.1, at WOT... Bad things are going to happen. Could be game over.

I'd rather get an error code."

And more:

"Here is the recommended calibration schedule:

Normally aspirated daily driver:
- Calibrate before installation of new sensor
- Calibrate new sensor again after 3 month of use
- Thereafter calibrate once a year or every 20,000 miles, whichever comes first

Turbo car, daily driver (tuned rich):
- Calibrate before installation of new sensor
- Calibrate new sensor again after 3 month of use
- Thereafter calibrate twice a year or every 10,000 miles, whichever comes first

Race car
- Calibrate before first installation of new sensor
- Calibrate once per race weekend

Dyno use
- Calibrate a new sensor
- Calibrate every 2-3 days, depending on usage"

It is very likely that your VW dealer carries out the calibration during services.


Interesting. If it was such a problem OEMS would have to do something as I doubt emissions or drivebility would be alowed to change so much on production cars over such a short period of time. Think about it this way, if the sensor calibration alters requiring re calibrating, if it was not done, as the above suggests, for three years, the car wouldnt run

As for the resistor, VEMS does not use it, it uses software to calibrate it. Also calibrating a sensor in free air you are calibrating it to 20.9% oxygen. not 14.7 AFR. If the sensor is right at 14.7 and out at 12 or 16, calibrating it at 20.9% air would surely throw it out at 14.7.

The sensor does not measure raw fuel, it measures oxygen, you are not calibrating it for fuel but oxygen, its the software in the controller that converts the signal to AFR using scales. I doubt that sensor would be able to read acurately below 0.7 Lambda (10.3afr) and why would you be tuning below 0.8 lambda anyway.

Calibrating a dirty sensor inside a dirty exhaust will not give an acurate calibration due to the residue on these surfaces

Its also funny how the above talks about normal fueling around 14.7 as if it is a narow band sensor. Wheres the full throttle fueling? All OEM engines must have a full throttle AFR, and it is most deffinately not 14.7, its more like 12.5, the 'ecconomy' engines may run 13 at the loss of some torque.

I would take what you posted as a pinch of salt

It is an infringement of copyright to copy and post some one elses work without their permission. Linking to it is not.

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


Sprocket

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On 30th of Dec, 2007 at 02:50pm Paul S said:

On 30th of Dec, 2007 at 02:27pm Sprocket said:
FFS, no one is trodding on any ones feet, if anyones got any problem with any thing its you Paul, hanging on to what ever issue you have with the world. Lighten up, yin and yang and all that, get over it.


Another Point 2:0.


PMSL. you need to seek help*laughing*

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


Bat

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Hi,
I've not got to step in with my whistle have I? *wink* lol
Cheers,
Gavin :)

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Rod S

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Back on topic please, BOTH of you...
I would prefer wet manifold Megasquirt to an SU because (a) it is probably cheaper with current ebay prices if I'm starting from nothing on the induction side and (b) I prefer to play with a laptop than file needles !!!

BUT.... BUT, my original post was whether the proposed individually mappable sequential solution from Megasquirt will (if it ever happens) allow a sensible solution to 5 port without all the (as yet) untried possibilities of siamese port code.

I think the answer is no-one knows yet and there is some strong division between Megasquirt and VEMS "camps" for what can be achieved currently.

I am in the lucky position that I can wait 6 months but, if I were to trust the Megasquirt route (either siamese code or the potential of router/sequencer for individually timed injection) I would like to buy the basic MS in kit form now as it's too cold to work in my garage on the big mechnical bits at the moment !!!

Rod.

Schrödinger's cat - so which one am I ???


Paul S

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If that's the case then, be sure to get the MS2 processor and two ignition drivers in the kit.

You will need to configure it for VR sensor input.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Paul S

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On 30th of Dec, 2007 at 03:10pm Sprocket said:



On 30th of Dec, 2007 at 02:50pm Paul S said:

On 30th of Dec, 2007 at 02:27pm Sprocket said:
FFS, no one is trodding on any ones feet, if anyones got any problem with any thing its you Paul, hanging on to what ever issue you have with the world. Lighten up, yin and yang and all that, get over it.


Another Point 2:0.


PMSL. you need to seek help*laughing*


That's me trying to lighten up *happy*

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Rod S

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On 30th of Dec, 2007 at 04:52pm Paul S said:
If that's the case then, be sure to get the MS2 processor and two ignition drivers in the kit.

You will need to configure it for VR sensor input.


Understood... the MS2 processor (ie, daughterboard) is what I'm looking at (on a V3. mainboard) in the two kits in the USA I'm trying to find import costs out about, and the ignition driver "transistors" seem to be the week point anyway, and I assume I'll need to use two to get rid of the distributor (and hence leave room for an intercooler).

Assuming I go the Megasquirt way...

Still a lot more to learn but I'll get there...

Schrödinger's cat - so which one am I ???


Paul S

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Yes, the Siamesed Port code is based on the MS2/extra code and uses direct VR sensor input so that it knows the crank angle.

The two injector drivers then connect directly to an EDIS type coil pack.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Tom Fenton
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You are both intelligent guys so lets agree to disagree on this one please chaps?


On 30th of Dec, 2007 at 05:02pm Paul S said:

On 30th of Dec, 2007 at 03:10pm Sprocket said:



On 30th of Dec, 2007 at 02:50pm Paul S said:

On 30th of Dec, 2007 at 02:27pm Sprocket said:
FFS, no one is trodding on any ones feet, if anyones got any problem with any thing its you Paul, hanging on to what ever issue you have with the world. Lighten up, yin and yang and all that, get over it.


Another Point 2:0.


PMSL. you need to seek help*laughing*


That's me trying to lighten up *happy*


On 29th Nov, 2016 madmk1 said:


On 28th Nov, 2016 Rob Gavin said:
I refuse to pay for anything else


Like fuel 😂😂


Rod S

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On 30th of Dec, 2007 at 05:16pm Tom Fenton said:
You are both intelligent guys so lets agree to disagree on this one please chaps?


Understood but please let's not forget my original post !!!

If VEMS offers nothing for 5 port because the code is "locked" and current Megasquirt can only replicate an SU until "siamese port" code is tested/proven then the gamble is on whether the "siamese port" code is proven, OR the "router"/"sequencer" becomes available in Megasquirt to allow "user" programming outside of the code.

I'm in the position of deciding whether to take the gamble on Megasquirt (kit form) to while away the hours while it's too cold in the garage, in the hope it may be better in the future through "siamese code" or the "router"/"sequencer".

Sorry the thread got a bit too "pointed".......

Rod.

Schrödinger's cat - so which one am I ???


alpa

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Hi,

I'm also going to install MPI on my 998. I use my own software on a Bosch Motronic hardware. The ignition has been in use for several monthes now, the injection code is almost finished, I'll test it on the engine in 1-2 weeks.

For the moment I won't have any per cylinder correction as I don't have phase (cam) sensor. I'll see how all that works in january. If I get too much richness difference I'll do a phase sensor with an old ignition distributor.

However what I'm sure of is that intake pressure is often lower (by 1kPa) for inner cylinders, my LCD displays per-cylinder pressure values. I have an SW5 cam.

std 998 A+, g295, MD266, RHF4, 109hp @0.8bar/5400rpm


jbelanger

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I wouldn't count on the router/sequencer to have what will be needed here. However, the siamese port code has been tested on the bench and it does what it needs to do to have basic port injection on the 5-port engine.

The question remains if that basic port injection is enough to get good results. If not, then it's just a question of starting to add features until we get what we need. If Rover was able to have an acceptable solution there's no reason we can't. Also, there is another ECU that implements basically the same thing I have and it seems to run fine.

But if we need to, we can add a cam sensor, have per-cylinder injection timing, per-cylinder fuel trim, per-cylinder ignition timing trim. With those it is certain that there is a way to get the perfect tune. How much work would be needed for this and how much gain you'd have over the basic setup would have to seen. It might not be needed but if it is, it can be done.

So I don't think there is a big risk in buying an MS2 and a v3 board. I'm pretty sure you'll get a functional system that will be at least as good as what's available elsewhere now.

Jean

http://www.jbperf.com/


danboy

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Just a simple question.
How much extra rolling road time will be needed to set up the new code (over and above a normal mapping session) and will it be possible to do a DIY set up?
Regards
Dave


Paul S

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Too early to tell at the moment Dave.

the Ms2/extra software has closed loop fuel control from a wideband lambda, so in normal circumstances, no need for a rolling road to set up the fueling.

But, and it is a big "but", each configuration may need the injection timing and advance tweaking to suit.

I'm going to use thermocouples to measure EGT but we do not yet know if that will work.

Stay tuned.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Bat

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Hi,
I'm not knocking anyone here, I'm hoping that the code works for everyone who's put their time and effort into this project.
I admire the thinking and engineering going into this.
But what Dave says about the extra time spent setting all this up is a concern, as I think it will be a different "timing map" for each cam profile, maybe even for head mods too.
This could mean everyone having to go NA then turbo until a database is built up.
I'll be honest and say I'm taking the easy (cheaper/quicker?) way out and going TBi, despite having a full MPi setup sitting in the engine bay.
I'm hoping to get away with it as I'm only going to run low boost.
Tuned in and watching :)
Cheers,
Gavin :)

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Rod S

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OK, thanks for all the input but to try and close my original question down, can I just ask one last thing of Jean (Please!).
You said

On 30th of Dec, 2007 at 09:20pm jbelanger said:
I wouldn't count on the router/sequencer to have what will be needed here.


That is where I am now confused - I thought (from all my reading of earlier posts on this forum) was that the way Rover dealt with the Mpi was by having different cylinder timings on a four injector system cross wired to two physical injectors ???

So are you saying the router/sequencer (if/when it's available) just won't work, OR, that it isn't going to be necessary with your siamese code ???

Sorry if that sounds blunt/rude/to the point etc. but I would really like to know :$:$:$

(I'm just waiting on one email back from the US before I order the Megasquirt bits)

Thanks,

Rod.

PS - Happy new year to all, whatever your preferred Engine management System may be *wink**wink**wink*

Schrödinger's cat - so which one am I ???


bill shurvinton

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It can all be very confusing at first, so don't worry. The biggest problem with the code development for siamese port is lack of testers. Not just people who want to run the code, but people who are able to debug problems on their vehicles to feed back into the development. There are not that many people with the engineering knowledge AND spare time in order to do this, so progress going from code to working solution is slow. It's the drawback of cooperative development.

What also doesn't help is that, until there is a body of evidence from various cars in various states of tune, then we won't know exactly what the eastiest/best solution is. But given time all will sort itself out.

Will you need the MS sequencer to get the best from your A-series? I doubt it. I am sure code will eventually be developed for it, but that will be some way off (at least 18 months) and there is a LOT of mileage in the MS2 solution yet.

It is not for the faint hearted at the moment and SPI remains the proven, if suboptimal solution for the A-series. But I am confident, now that Paul is pretty much ready to roll that things will start to move forwards in leaps and bounds. (no pressure Paul :) ) 2008 will be a year in which many good things will happen on A-series injection.

Bill


jbelanger

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On 31st of Dec, 2007 at 02:27pm retired said:
That is where I am now confused - I thought (from all my reading of earlier posts on this forum) was that the way Rover dealt with the Mpi was by having different cylinder timings on a four injector system cross wired to two physical injectors ???

So are you saying the router/sequencer (if/when it's available) just won't work, OR, that it isn't going to be necessary with your siamese code ???

Sorry if that sounds blunt/rude/to the point etc. but I would really like to know :$:$:$

No problem with the question because it's a valid one.

I'm not saying that the sequencer will not work, I'm just saying that it will not be trivial to make it work in this application. And as Bill is saying, software development for it is going to be a lengthy affair. I don't think that the first release will allow you to do what you propose in using 2 outputs for a single injector but I may be wrong.

Then there the issue of cost and the fact that the sequencer does not have PWM or peak&hold injector drivers. This will make driving low impedance injectors more problematic because you'd need to either have an external p&h box (more cost) or some resistors (not a good solution for response time).

Also, not only will the sequencer not be necessary with my code, it will not be supported because it's a different platform and I don't have the intention of porting the code. The standard MS2/extra code may be ported at some point in which case I'll look into it but I don't really see the point if it's not needed.

Jean

http://www.jbperf.com/


Rod S

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Jean (and everyone else who joined in), thank you all for raising my understanding - there's nothing like spending days with the search button (not only on this forum, but MegaSquirt/VENS forums and a few more obscure ones) and getting totally confused, compared to asking what I thought was a simple question and getting some very interesting and technical responses.
I apologise for starting a mini WW3 in the middle.... but thanks anyway and, as I said earlier,

Happy New Year to you all (whatever your chosen EMS may be...)

Rod. (off down the pub shortly...).

Schrödinger's cat - so which one am I ???

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