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Home > Show Us Yours! > Rod's build thread - new title - TSCi

Rod S

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Rural Suffolk

On 12th Apr, 2009 Paul S said:
It also looks like the IACV has a different mounting flange to the Peugeot valve.

You're right... looking at those other photos again they are two bolt flanges - mine's a thread (and it was VERY tight, I thought I was going to wreck it getting it out, the thread is covered with my favourite loctite!)

On 12th Apr, 2009 Paul S said:
Can you not just spin the TB through 30 odd degrees to clear the bonnet.

Good idea, I'd only considered 180 and 90.
180 puts the ICV at the bottom so it would gunge up from crankase oil mist in no time and 90 puts the spindle with the TPS at the bottom and as I'm guessing the TB belongs on a N/A engine I doubt if there are pressure seals around the spindle and I didn't want the gunge getting into the TPS.

45 degrees looks like it will gain me 20-25mm height.

TBH, for the N/A tests, having it pointing downwards isn't a problem - it's later hooking it up to an intercooler (which will be higher) that concerns me as the TB will then be the lowest part of the run - not ideal.

Schrödinger's cat - so which one am I ???


Paul S

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Formerly Axel

Podland

You could also put it further along towards the front of the car.

Mine currently sits just behind the grill and I will need to move it further back to get the IC in front.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Rod S

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This is the modified "plenum" from behind


Part of this is welded with "experimental" MIG welding rather than TIG (see another thread I just started)

However, whatever way it ends up weld wise, it will now allow all three injector configurations and clear the clutch master cylinder...

Schrödinger's cat - so which one am I ???


Rod S

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Progress is slow but getting there...





I've just got to weld on the injector bosses, fabricate a fuel rail the wire it all up.....

Schrödinger's cat - so which one am I ???


Joe C

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Carlos Fandango

Burnham-on-Crouch, Essex

looking good!

On 28th Aug, 2011 Kean said:
At the risk of being sigged...

Joe, do you have a photo of your tool?



http://www.turbominis.co.uk/forums/index.p...9064&lastpost=1

https://joe1977.imgbb.com/



Rod S

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Well it has been painfully slow but Paul's latest progress has spurred me on a bit....

Trial mounting of MegaSquirt and associated relays/fuses



Positioned to allow the serial PC connector to fit easily.

I was originally intending to put the two TechEdge wideband controllers and data loggers to the right of this but you'll see why I can't in a second...

All the EMS end wiring complete, underside view



And from above on it's trial parcelshelf/dashrail mounting plate (ie cardboard). That will be remade in MDF.



The mass of wires coming ot of the MS and relay/fuse pack mean the WB contollers are going to have to sit on another tray above the MS.

Now I just have to solder all the plugs/connectors on the other end of that mass of wires.

They are way too long at the moment but I will put the plugs/connectors on like that so I can test run the whole lot on the garage floor keeping all the electronics well away from the engine.

When it's all installed in the car, there will be a set of superseal connectors between the bulkhead and engine bay for everything except the VR sensor cable (so the engine can come in and out quickly) so I just have to cut the middle bit out of all the wires when fitting it to the car and solder the final connectors in place of the removed wire.... There is enough excess wire to then make a second loom
:)

Schrödinger's cat - so which one am I ???


Paul S

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Formerly Axel

Podland

Looking good.

What's the extra wire coming out the MS?

I can see why you are going to split the loom at the bulkhead, but is it worth all the extra work?

I've just fed the loom through a couple of grometed holes and fixed the connectors afterwards.

How often are you planning on removing the loom?

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Rod S

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On 18th May, 2009 Paul S said:

What's the extra wire coming out the MS?


Coilpack connector - for all the reasons I hate the Dsub37, there was no way I was going to route the second high current driver through that connector - the first one is bad enough (i've kept that as a spare in case I resort to a single coil) but what they recommend to do for the second driver just isn't good enough (my opinion obviously). So I have two completely new driver chips (not VB921s) on a seperate heat sink and wired out the way you see. The new chips have to be wired slightly differently anyway so the external wiring is routed through my relay/fuse bank.


On 18th May, 2009 Paul S said:

I can see why you are going to split the loom at the bulkhead, but is it worth all the extra work?


TBH the extra work (at this stage of soldering) isn't much - Later it's just cut the long wires and solder in the connectors at the cut.


On 18th May, 2009 Paul S said:

How often are you planning on removing the loom?


Never, but I expect to have the engine in and out a few times.

As I said (much) earlier in the build thread, I've modelled a lot of what I'm doing on my Cossie - it's very simple, basic, but works well - it has three (Ford equivilant) connectors between the whole engine assembly and the bulkhead - just unplug three connectors and the engine assembly comes out with ALL it's ECU (and everything else) wiring intact.

Apart from the VR wires, that is what I'm replicating - three plugs on the bulkhead (and VR down below) and engine is out with all the sensors, injectors, IACV etc, 20 wires in total - undisturbed.

It's undoubtedly overkill, but that's the way I work.... :)

Schrödinger's cat - so which one am I ???


jbelanger

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Montreal, Canada

I thought the extra connector was for the injectors. How did you wire the extra injector drivers?

Jean

http://www.jbperf.com/


Rod S

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On 18th May, 2009 jbelanger said:
I thought the extra connector was for the injectors. How did you wire the extra injector drivers?

Jean


If you look very carefully at the third photo there is another grommet - as yet unused - next to the coilpack wiring.

That will be where the staged injector wiring comes out.

I was really tight fit getting two extra holes/grommets in that endplate :)

Schrödinger's cat - so which one am I ???


Rod S

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Extra wiring grommet...



Not yet used !!!

Schrödinger's cat - so which one am I ???


James_H

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Formally mini_majic

Auckland, New Zealand

That makes me feel sick!

Rather you than me! looks good though. What sort of time scale are you expecting to be operational in?


jbelanger

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Nice.

Are you using it only for the 2 additional drivers or the 4 from the p&h board? Are you connecting the grounds from the p&h board to the MS board ground or through an additional wire(s) through the grommet?

Jean

http://www.jbperf.com/


Rod S

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On 18th May, 2009 jbelanger said:
Nice.

Are you using it only for the 2 additional drivers or the 4 from the p&h board? Are you connecting the grounds from the p&h board to the MS board ground or through an additional wire(s) through the grommet?

Jean


I haven't entirely decided yet but I will probably route all four injectors out on new wires through the second grommet including the ground from your P&H board (and ignore the original two injector wires from the Dsub37)

This is what I chose to do with the coilpack, it's ground is external and the coilpack feed is fused through the relay/fuse pack because the newer chips (I've forgotten their code to quote but they are not 921s) are not current limited. So there are no high current wires inside the MS that go through the Dsub37 for ignition.

Although the injectors are less of an issue, I want to adopt the same principle.

Schrödinger's cat - so which one am I ???


jbelanger

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I think that's the best way of doing it. Remove any potential issue with noise coming from the high current switching on and off.

Jean

http://www.jbperf.com/


Rod S

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On 18th May, 2009 James_H said:
That makes me feel sick!

Rather you than me! looks good though. What sort of time scale are you expecting to be operational in?


Wiring gets easier as you get older.....*happy*

Engine running on the garage floor with full Fuel Injection on Jean's code - a week or so.

In a welded up car..... Hmmmm *frown*

Schrödinger's cat - so which one am I ???


Rod S

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On 18th May, 2009 jbelanger said:
I think that's the best way of doing it. Remove any potential issue with noise coming from the high current switching on and off.

Jean


Jean,

That is certainly my logic in all of this - I've even added "flyback" doides to my relay pack (you may just be able to see them in the second photo) - but sometimes I get paranoid.....

Rod.

Schrödinger's cat - so which one am I ???


minimole23

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Looking good Rod. Sorry for a thread hijack but does anyone know a decent book on understanding fuel injection. I have no idea what you, and all the other injection people are going on about most of the time, and would quite like to learn about it.

On 7th Oct, 2010 5haneJ said:
yeah I gave it all a good prodding


Rod S

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On 18th May, 2009 minimole23 said:
.... Sorry for a thread hijack but does anyone know a decent book on understanding fuel injection. I have no idea what you, and all the other injection people are going on about most of the time, and would quite like to learn about it.


No problem with the question, but I don't have an answer.....

Maybe Paul or Jean might suggest a suitable book - I'm "self taught" from a long background in engineering and electronics as a hobby.

TBH though, I have learnt more about the specifics of "self programmable" EFI from this forum (and the Megasquirt main site and MS-Extra forums) than I would have ever learnt by reading books - but that is just the way I work.

The main Megasquirt site has a fairly detailed, but easy to follow, explanation of how it all works, and the principles apply to all similar systems, VEMS, Emerald, DTA etc....

Schrödinger's cat - so which one am I ???


Rod S

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Just a bit more Fuel Injection (Siamese Code) porn....

Thermocouples and associated bits arrived late this afternoon - only a day late and DHL's driver was not impressed when I told him so...... he entered a very strange comment into their tracking system - for which I await a reply from DHL.....

Anyway, back to the point....


About half the loom now has connectors on the engine end so we're not too far away from it running.

Schrödinger's cat - so which one am I ???


Jay#2

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Can I ask Rod, that a serial/USB adapter in this pic? Have you tried it yet? I got one the same from ebay and apparently it doesn't need a driver (it didn't have a CD with it anyway) but mine won't work*frown*.


On 18th May, 2009 Rod S said:




:)

On 7th Nov, 2008 Nic said:
naeJ
m
!!!!!!sdrawkcab si gnihtyreve ?droabyekym ot deneppah sah tahw ayhwdd


Rod S

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On 20th May, 2009 Jay#2 said:
Can I ask Rod, that a serial/USB adapter in this pic? Have you tried it yet? I got one the same from ebay and apparently it doesn't need a driver (it didn't have a CD with it anyway) but mine won't work*frown*.


Yes Jay, it is....

I have four of them in total - well I have a lot ofstuff to connect to, MS, 2 TechEdge Wideband/loggers and an Innovate WB...

All four off eBay. One is a bit troublesome on my laptop, all work on the desktop.

They DO need drivers, should come on a CD with the "cable" but a search on the web might find the right ones - there are only a few chipsets used in the convertors so not too many drivers to try.

Edited by Rod S on 20th May, 2009.

Schrödinger's cat - so which one am I ???


lockfast

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There are a couple of books! I am in the same boat as you! I have the names of them at home I will pop them up eiter later on tonight or tommorow. I am working my way through them.

Rod sorry for putting this in in your thread but I am sure there are a few people reading it that are thinking exactly the same! I can post the book names up on a different thread if you prefer?

On 18th May, 2009 minimole23 said:
Looking good Rod. Sorry for a thread hijack but does anyone know a decent book on understanding fuel injection. I have no idea what you, and all the other injection people are going on about most of the time, and would quite like to learn about it.


Jay#2

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Thanks for the info Rod, I will hoke around for the driver. The thing is I have another one that works great but I've lost it!

On 7th Nov, 2008 Nic said:
naeJ
m
!!!!!!sdrawkcab si gnihtyreve ?droabyekym ot deneppah sah tahw ayhwdd


Rod S

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On 20th May, 2009 lockfast said:

There are a couple of books! I am in the same boat as you! I have the names of them at home I will pop them up eiter later on tonight or tommorow. I am working my way through them.

Rod sorry for putting this in in your thread but I am sure there are a few people reading it that are thinking exactly the same! I can post the book names up on a different thread if you prefer?


Not at all - post them here.

If it get's more people interested, all the better :)

(EDIT - typo)

Edited by Rod S on 21st May, 2009.

Schrödinger's cat - so which one am I ???

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