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Home > Show Us Yours! > Big Bore Supercharged Estate

Rob Gavin

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6729 Posts
Member #: 618
Post Whore

Glasgow

neat work as always although the alternator bracket looks heavy!


Tupers

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324 Posts
Member #: 9441
Senior Member

South Devon

On 27th Aug, 2013 Clive1330 said:
Great work as ever. Defiantly interested in a kit if you do make one next year :)

Thanks Clive, I'll make sure I give you a shout when I'm closer to doing a kit.

On 28th Aug, 2013 Rob Gavin said:
neat work as always although the alternator bracket looks heavy!

It could be a bit lighter but at this point I'm just focusing on getting it to work. I am considering remaking the brackets from alloy eventually.



I spent a good hour taking measurements for the nose mount on the supercharger. If my engineering teacher could see this she'd probably cry.


It took even longer to transfer it into card, RockStar and cookie to keep me going. *tongue*


All cut out and punched.


I also traced a previous mount onto some 4MM steel and bolted it onto the head.


The template bolted up to the charger nicely and should work well on the car. The charger will drop down another 15MM once I've modified the tensioner bellow it.


Edited by Tupers on 29th Aug, 2013.


madmk1

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5417 Posts
Member #: 6181
Double hard bastard

brookwood woking

Cookies are no good mate!! I find Fingers are so much better in the tool box! also when there done you have some nice card to draw stuff out on.

I have started posting on Instagram also my name on there is turbomk1golf

Nothing is impossible it just costs more and takes longer.

On 1st Nov, 2007 Ben H said:
There is no such thing as 'insignificant weight saving', it all adds up.


robert

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6745 Posts
Member #: 828
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uranus




On 29th Aug, 2013 madmk1 said:
I find Fingers are so much better in the tool box!


oh!!! simon!!!*surprised*... too much information!!

Medusa + injection = too much torque for the dyno ..https://youtu.be/qg5o0_tJxYM


matty

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8297 Posts
Member #: 408
Turbo Love Palace Fool

Aylesbury

hahahaha!

https://www.facebook.com/pages/Fusion-Fabri..._homepage_panel

www.fusionfabs.co.uk



1/4mile in 13.2sec @ 111 terminal on 15psi


Tupers

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324 Posts
Member #: 9441
Senior Member

South Devon

No fingers for me Simon, I can't be trusted. *laughing*


madmk1

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5417 Posts
Member #: 6181
Double hard bastard

brookwood woking

I just see the box as a snack now a days lol

I have started posting on Instagram also my name on there is turbomk1golf

Nothing is impossible it just costs more and takes longer.

On 1st Nov, 2007 Ben H said:
There is no such thing as 'insignificant weight saving', it all adds up.


Tupers

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324 Posts
Member #: 9441
Senior Member

South Devon

I got the nose mount cut out and all the holes lined up. *surprised*





Even better it fits on the engine.


I started on a template for the mount of the other end as well.




pinkyandnobrain

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720 Posts
Member #: 2588
Post Whore

Pretoria South Africa

Loving all the fabrication work on this, what I did see the other day is a guy that makes his templates out of 1mm perspex. Thought that was a awesome way of doing it.

"So wat we gonna do tonight Brain?"
"Same thing we do evernight Pinky!"
"Try to take over the world!"


Rob Gavin

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6729 Posts
Member #: 618
Post Whore

Glasgow

seeing the detail in your fab work, I now have thoughts of re-doing some of the work in my engine bay


Tupers

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324 Posts
Member #: 9441
Senior Member

South Devon

Don't do it Rob it's a slippery slope. I started the 3 years ago and it was only supposed the be a pair of sills and a respray. *oh well*


Pinky most of my templates are 2MM thick card. I've never heard of perspex being used but I can see the virtues.


Rob Gavin

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Glasgow

haha! its taken me 14yrs so far and i'm already contemplating stripping it back down again before its finished!


Tupers

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Member #: 9441
Senior Member

South Devon




On 5th Sep, 2013 Rob Gavin said:
haha! its taken me 14yrs so far and i'm already contemplating stripping it back down again before its finished!


Project cars are stupid. *Yes*



I mocked up the pump side of the supercharger mount this evening. It'll use the two bolt holes for the engine steady and possibly another leg down the old dissy mount on the block.


Everything's marked out and ready to cut tomorrow, I'm definitely considering remaking the mounts in alloy once I've got it all working.


kcchan

264 Posts
Member #: 8853
Senior Member

Bristol




On 4th Sep, 2013 pinkyandnobrain said:
Loving all the fabrication work on this, what I did see the other day is a guy that makes his templates out of 1mm perspex. Thought that was a awesome way of doing it.



I saw that too on Engineered to slide?


Tupers

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324 Posts
Member #: 9441
Senior Member

South Devon

I love the engineered to slide builds. His drift ute is something I'd love to replicate one day.


pinkyandnobrain

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720 Posts
Member #: 2588
Post Whore

Pretoria South Africa

Spot on, that guys has some amazing skills. Have you guys watched the video about the Smartwire system he has in the ute?

Sorry for the hijack.

"So wat we gonna do tonight Brain?"
"Same thing we do evernight Pinky!"
"Try to take over the world!"


kcchan

264 Posts
Member #: 8853
Senior Member

Bristol

Yea and watching the videos and photos is delaying my build even further as I'm redesigning a lot of it now haha!


Tupers

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324 Posts
Member #: 9441
Senior Member

South Devon

Don't worry Pinky, there's always time for ETS talk. *happy*



I cut everything out and fitted the locating dowels from the old water pump drive into the new mounting plate.


The first section of bracket from the block was bent and then twisted to line up with the plate on the SC.



I got everything else lined up and tacked together, this wont be flexing. *surprised*


And now it's back on the block again and the SC is free standing.



Turbo This..

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1767 Posts
Member #: 9165
Previously josh4444

Australia, brisbane

grate skills mate a quality build


jambo

63 Posts
Member #: 1390
Advanced Member

Yeovil, Somerset

That's some very nice fab work *Clapping*


Tupers

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324 Posts
Member #: 9441
Senior Member

South Devon

Thanks guys. *Yes*



I pulled the engine out this evening to get a grasp on how to tension the drive belt for everything. I originally intended on using the tensioner from an MPI mini but the bracketry was too bulky so I stole it's pulley and decided to make my own mount.


Plotting all the pickup points for this was a pain but using the plumb line as my starting point made measuring to the bolts marked in silver much easier.


After a few attempts I came up with this.


The adjuster will sit on the outside and been nice and easy to get to and the mounting bolts will run in sleeves that will be gusseted to the mount.


Tupers

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324 Posts
Member #: 9441
Senior Member

South Devon

So I stumbled across a Specialist Components EFI kit that someone was selling on after running for a year and decided to snap it up.


It needs pulling apart and cleaning but that's OK as I'm considering anodising it all in gold anyway. *happy*


I had to bolt it up just to get a look at the complete set-up. I guess I'll have to start designing a new plenum to suit the throttle body now.



Clive1330

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Member #: 10230
Senior Member

Great work as usual mate


Nial

78 Posts
Member #: 9073
Advanced Member

Edinburgh

Good work!

How do you cut the sheet steel so neatly?

Nial


Tupers

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324 Posts
Member #: 9441
Senior Member

South Devon




On 14th Sep, 2013 Nial said:
Good work!

How do you cut the sheet steel so neatly?

Nial



I just cut very carefully with a 1MM disc on an angle grinder and then clean the edges with a 40 grit flap disc. It's time consuming but it does the job.

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