Donations towards server fund so far this month.

 
£0.00 / £100.00 per month
Page:
Home > Show Us Yours! > astra 1.4 8valve lpg turbo.

Rod S

User Avatar

5988 Posts
Member #: 2024
Formally Retired

Rural Suffolk

On 12th Nov, 2012 robert said:

it strikes me that , if the ms2 can cope with a lot more than the 2amps i read about in the manual ,then i could run a much lower resistor ,and reduce the likelyhood of injector malfunction .


Yes, the MS2 will cope easily enough with the current of your injectors as, if it has all the circuitry fully built - a good section of that heat sink you see is fitted with current limiting/protection circuits that protect the installed drivers at 14A. (personally I think the tracks on the PCB will fry before 14A is reached, but ignore me, it is well up to the job....)

The real issue is, if you use resistors to limit the current, and keep reducing the value until it works, there is a possibility the injector coil will overheat, not the MS2.

The datasheet does say yours are Peak and Hold injectors.

The way the MS2 was designed to deal with low z injectors is the PWM feature - it's like Peak and Hold but just does the hold current in a different way. It doesn't need external resistors but you are limited to two channels.

But the standard build is limited to two channels anyway...


Compressed air will be fine to test and if you keep them powered for a few minutes you will soon feel if they are overheating.

Schrödinger's cat - so which one am I ???


robert

User Avatar

6745 Posts
Member #: 828
Post Whore

uranus

ok doke , bit of a test sesh ,

http://youtu.be/2GKHdI89Xfo

http://youtu.be/tTq4NEFhbpU


up to 30 psi ok with he 2.7 ohms. up to 44 psi , ok with the 1.8 ohms . max rated pressure from the regulator is 38 psi.

also checked temp rise , in 2 mins ,the 2.7 ohm rose from 14c to 25c.
the 1.8 ohm rose from 14 to 55c .not really hot to the touch .

amps with the 2.7 ohm were 1.99 A
with the 1.8 ohm were 2.47 A
with no resistor 3.39 A

also a bit about temperatures..

http://www.hondata.com/techlowohminjectors.html

Edited by robert on 13th Nov, 2012.

Medusa + injection = too much torque for the dyno ..https://youtu.be/qg5o0_tJxYM


robert

User Avatar

6745 Posts
Member #: 828
Post Whore

uranus

having read back through the thread ,all these q are anwered ,some of them by me ?lol, what memory !

i have now got myself all confused ., if the ms2 has a pk and hold function ,why do peole use jeans board ? ahh is it so they can use all 4 channels for fully seq ,and then the board allows a pk and hold .whereas with its pk and hold function enabled ,the ms2 can only fire 2 channels ,so batch or semi seq.

so if i am happy with batch ,why not just use the pk and hold thats already in the box ?(my 'robert your saying stupid stuff here 'alarm bell just went off ).



right, so having ignored the above meanderings ..


another question ,can i run my 25 w resistors in parallel to feed each pair of inj with 1.5 odd ohms ?
eg 12v >> 2 res in parallel>>2 injector feeds.


also , if there are 2 injectors to each driver circuit ,the amps would not be dictated by the resistor and single injector ,but by the combination of the resistor and inj in parallel with the other injector and resistor .

so not the 4.5ohms from one inj and res ,but in parallel a total of 2.25 ohms . which with a 14v gives
6.22 A and 87 watts . not sure how that divides up between the injectors and the resistors ,but would the 25w reistors be getting a bit toasty ?

having said that ,the chap in my link was running a single channel with 4 injectors and 1 ohms resistors on it (i think), so thats a single combo of 4 ohms in parallel with 3 others....and nothing over heated nor nuffin ,so looks like a fair bit of leeways meltdown wise . he did 10k km with that setup ,and no probs .

Edited by robert on 14th Nov, 2012.

Medusa + injection = too much torque for the dyno ..https://youtu.be/qg5o0_tJxYM


Rod S

User Avatar

5988 Posts
Member #: 2024
Formally Retired

Rural Suffolk

The peak and "hold" function on the standard MS2 uses PWM (pulse width modulation) to generate the hold current.

It does this by using two of the CPU output pins to provide the PWM (square wave) signals then adds them on top of the two injector drive CPU pins with a logic chip.

This means the parameters (how long the peak is, and the duty cycle of the PWM bit) have to be set up in the software. No big deal, the instructions are all in the MS2 manual.

For my first build I used it that way and it works fine.
That was non-staged siamese sequential that works with 2 channels, once I wanted staged siamese I had to have 4 channels.

The possible issue is PWM is very noisy electrically - didn't affect me but it does some people - or at least some people have noise issues and the PWM is easy to blame.....

So you can have two basic reasons for switching over to either of Jean's boards (he does a 4 channel high z one as well),

1 - with the MS-Extra code you have access to the PWM CPU pins as two more injector drives, ie you can now have 4 channel fully sequential (including staged siamese for the A series).

2 - no noise, less parts and a much neater solution (even if you only want 2 channels). The less parts really only applies if you build yourself, all the un-neccissary parts are already installed in your case from how you've described it.

There are a few other technical advantages as well but I don't want to start a book :)

Yes two 3ohm resistors in parallel is 1.5ohms and add the power ratings together.

EDIT - typo

Edited by Rod S on 14th Nov, 2012.

Schrödinger's cat - so which one am I ???


robert

User Avatar

6745 Posts
Member #: 828
Post Whore

uranus

ahh cool thanks rod ,so i can connect my 4 resistors of 2.7 ohms , in paralel pairs instead of buying 4 more 1 ohms .and use them to feed the two pairs of injectors ?

i should add , i imagine one wants to make sure that the pair of injectors fed by the paralleled resistors ,both go to the same driver !

Edited by robert on 14th Nov, 2012.

Medusa + injection = too much torque for the dyno ..https://youtu.be/qg5o0_tJxYM


Rod S

User Avatar

5988 Posts
Member #: 2024
Formally Retired

Rural Suffolk

If I've understood you right, yes.

Parallel pairs of resistors (making 1.35 ohms and 50w max power dissipation for the pair) feeding two injectors in parallel, connected to one channel, then repeat for the other channel.

In that configuration, each individual resistor will be dissipating less than 15W at 14V if the injector was open continuously, which it won't be, so more like 12W at a typical duty cycle.

Depending on how you intend to fire the injectors - you can't have fully sequential like this but I "think" there are variations on the batch mode alternatives - you will need to decide which cylinders you are pairing.

Don't forget to configure the MS2 as per the HIGH z instructions (ie, to defeat its PWM mode of operation).

Edited by Rod S on 14th Nov, 2012.

Schrödinger's cat - so which one am I ???


robert

User Avatar

6745 Posts
Member #: 828
Post Whore

uranus

how do the numbers work out rod , if i run 1 2.7 ohm resistor to two 3 ohm injectors ?

two inj in parallel ,is 1.5 ohms ...... plus the 2.7r= 4.2 ohms . as opposed to 4.35ohms, with the other idea .

so im working it at 30 watts on the r1 and 16.66w on the injectors ..is that anywhere near correct ?

if so that would get a little toasty .

Edited by robert on 14th Nov, 2012.

Medusa + injection = too much torque for the dyno ..https://youtu.be/qg5o0_tJxYM


Rod S

User Avatar

5988 Posts
Member #: 2024
Formally Retired

Rural Suffolk

In did the maths on the resistors and injectors doubled up



If you run a single 2.7 resistor to a pair of injectors then you are probably about right... (I'll check in a minute).

More to the point, if you do it that way, you drop the current through the individual injectors and maybe compromise them openning.

Schrödinger's cat - so which one am I ???


robert

User Avatar

6745 Posts
Member #: 828
Post Whore

uranus

with the setup of 2 parallel resistors and two inj ,it makes 3.47 A dropping to 3.34A. looks like thats the way to go rod .
oops looking at your da vinci diagram rod ,it looks like i must have measured that incorrectly. ill have another go.

ah it sort of works if you know that i am using 12 v bench power supply ,and my paralleled resistors add up to 1.8 ohms for some strange reason ,maybe because the conections are not soldered just wires popped through the holes in the pegs .

Edited by robert on 14th Nov, 2012.

Medusa + injection = too much torque for the dyno ..https://youtu.be/qg5o0_tJxYM


Rod S

User Avatar

5988 Posts
Member #: 2024
Formally Retired

Rural Suffolk

On 14th Nov, 2012 robert said:

oops looking at your da vinci diagram rod


Da Vinci ????

I thought it was more Dr Who or Sheldon's Big Bang white board (before he threw it out the window) :)

Schrödinger's cat - so which one am I ???


robert

User Avatar

6745 Posts
Member #: 828
Post Whore

uranus


got my jectors mounted and pipes on .sorry about the poor focus.







Edited by robert on 15th Nov, 2012.

Medusa + injection = too much torque for the dyno ..https://youtu.be/qg5o0_tJxYM


evolotion

User Avatar

2909 Posts
Member #: 83
Post Whore

Glasgow, Scotland

at low impedance around 1 ohm or less standard multimeter's struggle to give accurate readings, a "4-wire" method is needed, and obvo you want to try test at 14v as rod used buddy, those two volts can tip a component over the edge as thats a ~10% increase in current. Cant help but notice the presence of a petrol fuel rail, surely your not thinking of going dual fuel :)

turbo 16v k-series 11.9@118.9 :)

Denis O'Brien.


robert

User Avatar

6745 Posts
Member #: 828
Post Whore

uranus

wash your mouth out denis ...dual fuel ,,pppshawww.*smiley*

Medusa + injection = too much torque for the dyno ..https://youtu.be/qg5o0_tJxYM


mercenary62

User Avatar

641 Posts
Member #: 9937
Post Whore

somewhereintheuniverse near selkirk scotland

jees you lot have lost me now

give em hell


robert

User Avatar

6745 Posts
Member #: 828
Post Whore

uranus

little bit of progress ,all ecu wiring done ,and the pc talks to the ms .still to do the inj wiring in the bay .

god knows who decided to use a tiny row of pins and diddy plug on the ecu.needs to be about twice the size and proper click lock.bah .


very happy with progress so far ,just need to get circulation back in my knees .


















Medusa + injection = too much torque for the dyno ..https://youtu.be/qg5o0_tJxYM


Rod S

User Avatar

5988 Posts
Member #: 2024
Formally Retired

Rural Suffolk


On 29th Nov, 2012 robert said:
god knows who decided to use a tiny row of pins and diddy plug on the ecu.needs to be about twice the size and proper click lock.bah


No need to preach to the converted, that's why I built my own PCB with a proper plug....

Statistically we are both wrong - there are thousands of people running with the stupid DB37 plug/socket without complaint.....

(and I even use the smaller DB series for low power connections on my own PCBs, but not injectors or anything high current)

Schrödinger's cat - so which one am I ???


robert

User Avatar

6745 Posts
Member #: 828
Post Whore

uranus

i know rod , im just having a grizzle *wink* ,i think i may have used a slightly bigger wire for the plug than normal .but hey , it all fits in ,and thats what matters .

Medusa + injection = too much torque for the dyno ..https://youtu.be/qg5o0_tJxYM


Rod S

User Avatar

5988 Posts
Member #: 2024
Formally Retired

Rural Suffolk




On 29th Nov, 2012 robert said:
i think i may have used a slightly bigger wire for the plug than normal


Me too when I did my first one, but your one is a lot neater.

I just need to grab my cat (out mousing at the moment) to properly add to this thread.....

Schrödinger's cat - so which one am I ???


robert

User Avatar

6745 Posts
Member #: 828
Post Whore

uranus

i did have to remove the retaining clamp lugs in the plastic chrome case ,and stick a big zip tie in there for restraint .so its not all plain sailing using 6 amp wire . :$

Medusa + injection = too much torque for the dyno ..https://youtu.be/qg5o0_tJxYM


Sprocket

User Avatar

11046 Posts
Member #: 965
Post Whore

Preston On The Brook

Theo looking on with discontent, as is a cats prerogavtive :)

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


robert

User Avatar

6745 Posts
Member #: 828
Post Whore

uranus




On 29th Nov, 2012 Sprocket said:
Theo looking on with discontent, as is a cats prerogavtive :)


hahah colin your so right , i think it was about 2 degrees c and he was going, what. are .we .doing .out here ???

Medusa + injection = too much torque for the dyno ..https://youtu.be/qg5o0_tJxYM


Paul S

User Avatar

8604 Posts
Member #: 573
Formerly Axel

Podland

That pose reminded me of this:

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Paul S

User Avatar

8604 Posts
Member #: 573
Formerly Axel

Podland


On 29th Nov, 2012 Rod S said:

On 29th Nov, 2012 robert said:
god knows who decided to use a tiny row of pins and diddy plug on the ecu.needs to be about twice the size and proper click lock.bah


No need to preach to the converted, that's why I built my own PCB with a proper plug....

Statistically we are both wrong - there are thousands of people running with the stupid DB37 plug/socket without complaint.....

(and I even use the smaller DB series for low power connections on my own PCBs, but not injectors or anything high current)


If only you had waited:

http://rpm-mag.com/2012/11/megasquirt-goes...pri-trade-show/

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Rod S

User Avatar

5988 Posts
Member #: 2024
Formally Retired

Rural Suffolk

On 30th Nov, 2012 Paul S said:
If only you had waited:

http://rpm-mag.com/2012/11/megasquirt-goes...pri-trade-show/


Isn't it strange, they chose the same connector as me :)

(in fairness they did use it on one version of the microsquirt which, in part, is what gave me the idea).

Long overdue.......

But I bet it will start to get more expensive and less DIY in packages like that.

Schrödinger's cat - so which one am I ???


Rod S

User Avatar

5988 Posts
Member #: 2024
Formally Retired

Rural Suffolk

I just took an absolutely perfect picture of my cat, trying to sleep in the lounge in her favourite spot....

One eye half openned and a filthy look when I deployed the camera...

Auto-focus worked, auto-everything else worked, the camera made realistic artificial noises of shutter, film winding on etc, displayed a perfect picture, then displayed in the viewfinder "no card".....

Cat got up and walked away whilst I went looking for the SD card.

Schrödinger's cat - so which one am I ???

Home > Show Us Yours! > astra 1.4 8valve lpg turbo.
Users viewing this thread: none. (+ 1 Guests) <- Prev   Next ->
To post messages you must be logged in!
Username: Password:
Page: