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Home > Show Us Yours! > Massive, uneconomical, rusty project

Flame Red

288 Posts
Member #: 6267
Senior Member

Bristol

Yes, it is tiny but I have a T2 on a Mirage manifold so I don't need a big one :)
I am using the standard engine steady which seems to cause the float chamber of a HIF carb to hit the bulkhead, it was the same with a Minispares manifold and a Metro turbo one, I don't know if it's a common problem. I will see if I can find a picture of my previous effort with a lump hammer.


JT

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2742 Posts
Member #: 637
Post Whore

Hertfordshire

it is common as it happend to my mini, and someone before me had adjusted it with a hammer!lol
so i put a webber box in there instead, gives it loads of room!

your project is coming on nicely mate!

My build thread..

http://www.turbominis.co.uk/forums/index.php?p=vt&tid=542985


Flame Red

288 Posts
Member #: 6267
Senior Member

Bristol

I've got the lower dash rail welded in, I measured the gap between the top and bottom rails from my Mk2 Cooper, I'm sure it's smaller than it used to be but I've gone with it anyway, I really hope it's ok as changing it would be a huge amount of work. Since I've welded up the holes for the top padded dash rail I can't check it with my old dash.
IMG_0377 by Matt4475, on Flickr
As you can see I've also got the closing panels in.
IMG_0379 by Matt4475, on Flickr
Also, this arrived today
IMG_0381 by Matt4475, on Flickr
I've just got the front panel and 2 wings left to fit now followed by a few days of tidying up various bits.

Edited by Flame Red on 12th Jul, 2017.


matty

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8297 Posts
Member #: 408
Turbo Love Palace Fool

Aylesbury

Not far to go now then, its looking really good!

I bet you can't wait for the bodywork to be finished by now. lol

https://www.facebook.com/pages/Fusion-Fabri..._homepage_panel

www.fusionfabs.co.uk



1/4mile in 13.2sec @ 111 terminal on 15psi


Flame Red

288 Posts
Member #: 6267
Senior Member

Bristol

On 24th May, 2011 matty said:
Not far to go now then, its looking really good!

I bet you can't wait for the bodywork to be finished by now. lol


To get to the end of the bodywork would be really nice, it's been going on for almost a year now. I'm not looking forward prep work though. I also have almost all the running gear to do, a few bits need replacing but most just needs cleaning and painting.

I've just fitted the Mk1 switch panel adaptor, did you find you needed to bend the ends a little to get it to fit in the right place? This is how it looks, I hope I've got it right as I have neither the switch panel or the chrome trim yet.
IMG_0382 by Matt4475, on Flickr

Edited by Flame Red on 12th Jul, 2017.


matty

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8297 Posts
Member #: 408
Turbo Love Palace Fool

Aylesbury

I can't remember now tbh?

That looks good though. As long as the backing plate was tight up against the edge it should be fine.

https://www.facebook.com/pages/Fusion-Fabri..._homepage_panel

www.fusionfabs.co.uk



1/4mile in 13.2sec @ 111 terminal on 15psi


Flame Red

288 Posts
Member #: 6267
Senior Member

Bristol

On 25th May, 2011 matty said:
I can't remember now tbh?

That looks good though. As long as the backing plate was tight up against the edge it should be fine.


I'll make sure I get hold of the chrome trim before I paint it so I can check. I bolted the plate on and then pressed the lower edge tight against it while I tacked it so it should be fine in that respect. I wonder why they ever changed that design, the Mk1 switch panel really suits it in my opinion.


Flame Red

288 Posts
Member #: 6267
Senior Member

Bristol

I've welded up the check strap holes as I'm going to use the leather type strap, I'm not even sure I could use the original one as the door takes a different arc with the external hinges. I'm not sure which part of the door to attach the strap to though, I've got Elf/Hornet Mk3 door pockets but they're plastic so not any good. Something like the Mk1/2 door pockets for a Mk3 door would be useful but I don't expect there is anything.
IMG_0386 by Matt4475, on Flickr
I've also got the wings tacked on and the whole front end clamped together, I should have it all welded together soon.
IMG_0388 by Matt4475, on Flickr

Edited by Flame Red on 12th Jul, 2017.


apbellamy

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16540 Posts
Member #: 4241
King Gaycharger, butt plug dealer, Sheldon Cooper and a BAC but generally a niceish fella if you dont mind a northerner

Rotherham, South Yorkshire

Nice to see it looking like a car again.

On 11th Feb, 2015 robert said:
i tried putting soap on it , and heating it to brown , then slathered my new lube on it

*hehe!*


Flame Red

288 Posts
Member #: 6267
Senior Member

Bristol

On 1st Jun, 2011 apbellamy said:
Nice to see it looking like a car again.


It really is, having a complete shell has been my focus for months, I've still got a few bits left to weld but it should all be easy now. It has also occurred to me that I need to get the arches I am going to use as I need to trim the shell now so the wheels clear.

How is your Clubman going? Is the shell finished yet?


apbellamy

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16540 Posts
Member #: 4241
King Gaycharger, butt plug dealer, Sheldon Cooper and a BAC but generally a niceish fella if you dont mind a northerner

Rotherham, South Yorkshire

Shell is 95% done. Doing a pre-build so I can sort all teh wiring out and any hole cutting etc. Then it's strip it down and do the finish work on it. Metro Van is my current focus though. Another year or so to go for me...

On 11th Feb, 2015 robert said:
i tried putting soap on it , and heating it to brown , then slathered my new lube on it

*hehe!*


Flame Red

288 Posts
Member #: 6267
Senior Member

Bristol

I'm going to have to dry build this as well, I'll probably have to fit the engine just so I can fit the radiator, I don't want to be cutting it once it's painted. I think once it's painted I'll set myself a deadline, it has to be done this year though.


apbellamy

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16540 Posts
Member #: 4241
King Gaycharger, butt plug dealer, Sheldon Cooper and a BAC but generally a niceish fella if you dont mind a northerner

Rotherham, South Yorkshire

Final build is the easy bit. I'm hoping mine will come together quickly once it's been coloured in.

On 11th Feb, 2015 robert said:
i tried putting soap on it , and heating it to brown , then slathered my new lube on it

*hehe!*


Monster22

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428 Posts
Member #: 39
Senior Member

Bristol

Nice work. Makes you think how safe the car was before you started!!


Flame Red

288 Posts
Member #: 6267
Senior Member

Bristol

The front end is all welded up now, I'm not completely happy with the bonnet gap on the passenger side as it gets wider at the top. I couldn't do anything to get it any better, I'm not sure what has caused it to be honest. I expect I'll bodge the bonnet to make it look right. The door gaps on the driver's side are borderline acceptable but the passenger side is atrocious, it is far too large at the bottom of the A panel. I wouldn't buy inner wings with the A panel already fitted again as it means I have no adjustment. I know that part of the cause was not having the inner wing to align the body side with but it fell apart when I removed the old body side. I also had the problem that the old passenger side inner sill was 9mm shorter than the driver's side. In hindsight these are all very good reasons why I shouldn't have attempted to repair this shell but as I've come this far I will, of course, persevere and get it sorted. This is the only picture I've taken in the last week, it doesn't really show any of the problems
IMG_0396 by Matt4475, on Flickr

In contrast to almost everyone else on here I've got some unnecessary metal to add
IMG_0397 by Matt4475, on Flickr
Should all be easy enough, I'm going to be using 3 point static seat belts before anyone points out the obvious. The fact that it will still have the mounts on the door bins will look a bit odd I admit.

Edited by Flame Red on 12th Jul, 2017.


Flame Red

288 Posts
Member #: 6267
Senior Member

Bristol

Not a lot worth showing this week, I got a little bit of welding finished on the front end and spent yesterday getting soaked at Beaulieu. Still I managed to get a couple of bits I needed. Today I thought I'd get the rear ashtray mounts, grease nipple shrouds and spare wheel boss fitted. It turns out the ashtray mounts don't fit around the B post, obvious really but not something I'd thought of. It took me 2 hours to fit them as I had to cut and re-weld them. The modified one is on the right
IMG_0405 by Matt4475, on Flickr
Fitted
IMG_0406 by Matt4475, on Flickr
The grease nipple shrouds were easy
IMG_0407 by Matt4475, on Flickr
Spare wheel boss is also fitted.
I turned my attention to sorting out a few bits on the heelboard I had been meaning to weld for months and welded up all the 'drainage holes' in the floor (not the factory ones), I think there must have been about 7 of them. They didn't work as the car used to be like a paddling pool in the winter, it once had an inch of solid ice for 2 weeks.
I must sort out the passenger door fit next.

Edited by Flame Red on 12th Jul, 2017.


minimole23

4304 Posts
Member #: 1321
Post Whore

Wiltshire

Have you strenghtened around the hinges and a-panels for fitting the mk2 doors or just bunged them on?

Its looking good though.

On 7th Oct, 2010 5haneJ said:
yeah I gave it all a good prodding


Flame Red

288 Posts
Member #: 6267
Senior Member

Bristol

On 13th Jun, 2011 minimole23 said:
Have you strenghtened around the hinges and a-panels for fitting the mk2 doors or just bunged them on?

Its looking good though.


I have used Mk1/2 inner A-panels, if you look on the previous 2 pages there are some pictures. The doors are also double skinned where the hinges are mounted on them. The doors are a lot lighter than Mk1/2 doors anyway.


minimole23

4304 Posts
Member #: 1321
Post Whore

Wiltshire

Ahh right, thanks.

I have been having ideas!

On 7th Oct, 2010 5haneJ said:
yeah I gave it all a good prodding


Flame Red

288 Posts
Member #: 6267
Senior Member

Bristol

On 13th Jun, 2011 minimole23 said:
Ahh right, thanks.

I have been having ideas!


It's not too difficult to do, you do have to use Mk3 doors, you probably knew that but I just thought I'd make sure. I did offer up a Mk1/2 door to see how possible it would be, there is a large gap around the top and back of the door. Even if you went to the massive amount of effort to make the B pillar work it would just look stupid as the gap between the door and the quarter light would be far too big. The only way to do it would be to replace both body sides with the Mk1/2 panel, it could be a long and expensive search for NOS panels as they have been NLA for quite a while. The other option would be to cut them from a Mk1/2 but what would be the point? You may as well use the whole shell in that case.


miniallsort

230 Posts
Member #: 1131
Senior Member

getting there mate


Flame Red

288 Posts
Member #: 6267
Senior Member

Bristol

I've got a dilemma, I can't fit the boot board brackets and the MPI tank. Well, they do fit but that tank overlaps them making the left ones useless. I would really like a boot board so that I don't have to put stuff on the spare wheel and to add to its fake Cooper credentials! However, using a 5 1/2 Gallon tank would mean using an external pump and fitting a return to the tank. Also I can foresee it being a problem to feed from both tanks and only return to one. It is such a small detail but I really can't decide what to do.


matty

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8297 Posts
Member #: 408
Turbo Love Palace Fool

Aylesbury

Which brackets does it overlap? Then ones on the bulkhead or hinge rail?

What does it look like, when you move the bracket further into the centre to clear the tank?

https://www.facebook.com/pages/Fusion-Fabri..._homepage_panel

www.fusionfabs.co.uk



1/4mile in 13.2sec @ 111 terminal on 15psi


Flame Red

288 Posts
Member #: 6267
Senior Member

Bristol

Both of them are covered by the tank, the edge of the bulkhead one might be usable but it wouldn't look right, I can't move it up as it doesn't fit the curve of the bulkhead. The one along the hinge panel ends up sitting in the spare wheel well if I move it along enough to work. It's got to be a choice between the brackets or the MPI tank but I don't know if the hassle of fitting an external pump and fuel return would be worth it.


matty

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8297 Posts
Member #: 408
Turbo Love Palace Fool

Aylesbury

Hmmm or you could mod a 5.5 gallon tank to accept the fuel pump plate?

You could use rivnuts to secure it on, the only thing is you might have to mount the pump horizontally.

All depends on how much you want the boot board I suppose. *oh well*

https://www.facebook.com/pages/Fusion-Fabri..._homepage_panel

www.fusionfabs.co.uk



1/4mile in 13.2sec @ 111 terminal on 15psi

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