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Home > Show Us Yours! > K1100 16V Turbo build...now transmission build.

Streetscreamer

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112 Posts
Member #: 10125
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Zoetermeer, The Netherlands

Hi Matt, that thrustring from hell will function well to keep your shaft properly located. Do you also consider making oval grooves in it for lubrication like the original mini idler gear shim has?

regards, Bart

Edited by Streetscreamer on 28th Jan, 2013.


matty

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8297 Posts
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Turbo Love Palace Fool

Aylesbury

yeah im going to file some grooves into the thrust face, but i need to face it again once its been soldered in. im still working out how to sort the thrust in the opposite direction. but i can't see it being too much of an issue.

https://www.facebook.com/pages/Fusion-Fabri..._homepage_panel

www.fusionfabs.co.uk



1/4mile in 13.2sec @ 111 terminal on 15psi


Streetscreamer

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112 Posts
Member #: 10125
Advanced Member

Zoetermeer, The Netherlands

Bush with larger face? Only horrible to have it sorted out with a proper play. I guess you don't want to have a pile of shims between the bushes and have it all torqued up to 150 Nm-ish. squeeezzzzzz...


dan_up

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380 Posts
Member #: 1835
Senior Member

Thame, oxfordshire

looking good mate! havent logged on in a while, looks like its coming along really well!?!

On 23rd Aug, 2010 Nic said:
Turbophil had a butt plug made that seemed to be suitable. He may have finished with it now and have it kicking around spare


Yoshimura

76 Posts
Member #: 9204
Advanced Member

Amsterdam...Edinburgh

This is freaking amazing......i was going into Woods after the first few pages.....
Keep up the good work


Jimster
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9403 Posts
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455bhp per ton
12 sec 1/4 mile road legal mini

Sunny Bridgend, South Wales

amazing matty!!

Team www.sheepspeed.com Racing

On 15th May, 2009 TurboDave said:

I think the welsh one has it right!


1st to provide running proof
of turbo twinkie in a car and first to
run a 1/4 in one!!

Is your data backed up?? directbackup.net one extra month free for all Turbo minis members, PM me for detials


matty

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8297 Posts
Member #: 408
Turbo Love Palace Fool

Aylesbury




On 2nd Feb, 2013 dan_up said:
looking good mate! havent logged on in a while, looks like its coming along really well!?!


Cheers, mate long time no see! Yours must be finished by now?

Thanks for the comments. Progress has been slow (lack of time), but during my lunch hour I have managed to get a few things done. The selector drum now fits in and the forks are finished, I now have the position of where to drill, so its back on the mill for some drilling!*happy*

I have also started blending the 'added plates' into the box, and smoothing out the casting masks inside and outside of the box.

pics...





https://www.facebook.com/pages/Fusion-Fabri..._homepage_panel

www.fusionfabs.co.uk



1/4mile in 13.2sec @ 111 terminal on 15psi


dan_up

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380 Posts
Member #: 1835
Senior Member

Thame, oxfordshire




On 7th Feb, 2013 matty said:



On 2nd Feb, 2013 dan_up said:
looking good mate! havent logged on in a while, looks like its coming along really well!?!


Cheers, mate long time no see! Yours must be finished by now?

yeah been a while! haha you would have thought so! i've been neglecting it again, i was up there last weekend, its geting there very slowly.

Lots of nice work going on with yours though, havent seen it since MITP 2010?! you got access to some nice machines with the new job?!? i say new, probably been there a while now?

On 23rd Aug, 2010 Nic said:
Turbophil had a butt plug made that seemed to be suitable. He may have finished with it now and have it kicking around spare


Streetscreamer

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112 Posts
Member #: 10125
Advanced Member

Zoetermeer, The Netherlands

HI Matt,

I'm curious how you finally fixed the dowels top the forks, as I can't see any sign of soldering. Or was that "evidence" polished away?

And why the smoothingof the internal side of the box: will you finally polish it for good show? *smiley*

Good luck with last drilling. Curious what gear shift spindle system you will use. Mine will be a blend of VFR800 and home-brew connection to a star of the kawa z900

regards, Bart


matty

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8297 Posts
Member #: 408
Turbo Love Palace Fool

Aylesbury

Haha yeah have access to some nice machines, but they've always got something else on them so never get to use them for my own stuff. lol *oh well*


On 7th Feb, 2013 dan_up said:



On 7th Feb, 2013 matty said:



On 2nd Feb, 2013 dan_up said:
looking good mate! havent logged on in a while, looks like its coming along really well!?!


Cheers, mate long time no see! Yours must be finished by now?

yeah been a while! haha you would have thought so! i've been neglecting it again, i was up there last weekend, its geting there very slowly.

Lots of nice work going on with yours though, havent seen it since MITP 2010?! you got access to some nice machines with the new job?!? i say new, probably been there a while now?


I haven't fixed them in place yet. But i generally sandblast the silver solder away so you're only left with a small fillet.

The smoothing of the box, is partly tidy it up but mainly to stress releive it by removing any sharp edges. The last thing I'd want is for it to crack along one of the casting marks. *oh well*

Im not 100% on the shifter mech, but I think I can get the VFR one to work. I'll know once I get the holes drilled and everything lined up in its correct place. *wink*

On 13th Feb, 2013 Streetscreamer said:
HI Matt,

I'm curious how you finally fixed the dowels top the forks, as I can't see any sign of soldering. Or was that "evidence" polished away?

And why the smoothingof the internal side of the box: will you finally polish it for good show? *smiley*

Good luck with last drilling. Curious what gear shift spindle system you will use. Mine will be a blend of VFR800 and home-brew connection to a star of the kawa z900

regards, Bart

https://www.facebook.com/pages/Fusion-Fabri..._homepage_panel

www.fusionfabs.co.uk



1/4mile in 13.2sec @ 111 terminal on 15psi


MikeRace

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6549 Posts
Member #: 1149
#1 Basshunter Fan

Force Racing ICT Dept Manager Miglia Turbo Am frum Yokshyer tha noes!

Any updates on this Matty?

1/4 Mile 14.3secs 96Mph Terminal 10psi of boost.


Fibreglass Parts? - http://www.tdkracing.co.uk/
Split Rims? - http://www.force-racing.co.uk/


Daniel

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88 Posts
Member #: 720
Advanced Member

Gloucestershire

Epic project - hats off to you :)


matty

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8297 Posts
Member #: 408
Turbo Love Palace Fool

Aylesbury

Urm a slight update... The bearing retainer is all finished now, the selector drum machined down, and the holes drilled in the box for the selector shaft. My gear for reverse has also arrived but there's a slight problem with that! Lol

I'm hopefully going to have the selector shaft mounts made soon, and I'll update with some pics. :)

https://www.facebook.com/pages/Fusion-Fabri..._homepage_panel

www.fusionfabs.co.uk



1/4mile in 13.2sec @ 111 terminal on 15psi


1380rich

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412 Posts
Member #: 9766
Senior Member

Warwickshire

Can't wait to see this done, well done for sticking with it mate

Avon 2010 class c 3rd
Avon 2011 class c 2nd 13.8 @ 98mph


wolfie

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8215 Posts
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Somewhere around Swindon

Good to hear your sticking with it Matty

Crystal Sound Audio said:

Why wolfie...you should have your name as Fuckfaceshithead !


"A common mistake that people make when trying to design something completely
foolproof is to underestimate the ingenuity of complete fools."-Douglas Adams


Chalkie

1909 Posts
Member #: 9764
Post Whore

Northamptonshire.

Gear box is looking good!!


Jimster
Site Admin

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9403 Posts
Member #: 58
455bhp per ton
12 sec 1/4 mile road legal mini

Sunny Bridgend, South Wales

hurry up and finish it, I'll give you £500 for it *wink*

Team www.sheepspeed.com Racing

On 15th May, 2009 TurboDave said:

I think the welsh one has it right!


1st to provide running proof
of turbo twinkie in a car and first to
run a 1/4 in one!!

Is your data backed up?? directbackup.net one extra month free for all Turbo minis members, PM me for detials


matty

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8297 Posts
Member #: 408
Turbo Love Palace Fool

Aylesbury

You can have 2 for that price! :)

Here's some pics...

Modified head end plate, to help keep the oil in.





My bearing retainer all finished.





And fitted...






https://www.facebook.com/pages/Fusion-Fabri..._homepage_panel

www.fusionfabs.co.uk



1/4mile in 13.2sec @ 111 terminal on 15psi


1380rich

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412 Posts
Member #: 9766
Senior Member

Warwickshire

Amazing!

Avon 2010 class c 3rd
Avon 2011 class c 2nd 13.8 @ 98mph


miniminor63

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1849 Posts
Member #: 672
The oversills police

Oslo, Norway

good stuff! I am worried that lower bearing will suffer from contaminated oil, as there is no good drains down low for the oil that comes down from the outside of the main bearing and that area anymore. will oil with crap in it be left laying there?


matty

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8297 Posts
Member #: 408
Turbo Love Palace Fool

Aylesbury

That's a good point I hadn't thought about that! *oh well* I'll have a think about where the best place would be to have the return/drain.

I suppose nearest the magnetic sump plug would be best, to catch anything before going back into the box.

https://www.facebook.com/pages/Fusion-Fabri..._homepage_panel

www.fusionfabs.co.uk



1/4mile in 13.2sec @ 111 terminal on 15psi


Streetscreamer

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112 Posts
Member #: 10125
Advanced Member

Zoetermeer, The Netherlands

Hi Matt,

Very nice to see the development you made, however I still have the impression it is a bit of solution for something that was not taken in account at the moment of decision. I sincerely hope the axial load will be not tha much. For the oil drain hole location I would opt for the location more to the left side. Reason: driving forces and also the direction of oil flow due to the gear. The spinning lower gear will push the oil rearward.

In the meantime in Holland: not much news, too busy with regular min problems. Shafts in production.

regards Bart


jonnyBMX

61 Posts
Member #: 9748
Advanced Member

Bedfordshire

very impressive! this thread alone has now given me the motivation to continue to learn how to use my dads machinery!

keep up the amazing work *happy*


gr4h4m

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4890 Posts
Member #: 1775
Post Whore

Chester

That bearing retainer has given me the horn.

I run a supercharger and I don't care the TB is on the wrong side.
VEMS + 12 PSI + Liquid Intercooler = Small Bore FUN!


matty

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8297 Posts
Member #: 408
Turbo Love Palace Fool

Aylesbury

Well it's been a while, but I've been tickling away on this during my lunch breaks at work. It's nearly all in, just waiting for a few bearings to turn up, then i can position the shift each, and sort reverse out.











Edited by matty on 7th May, 2013.

https://www.facebook.com/pages/Fusion-Fabri..._homepage_panel

www.fusionfabs.co.uk



1/4mile in 13.2sec @ 111 terminal on 15psi

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