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Home > A-Series EFI / Injection > Who's actually got this running on a 5 port???

Rod S

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Rural Suffolk

I wouldn't get too excited Colin,

If you look the patent up, it is as shown in the article - the complete system, throttle body, manifold, ECU - which none of us have copied (we may have used some genuine Rover parts but not copies).

And the patent ceased in 1999 - due to "Non-Payment of Renewal Fee" :)

So I guess BMW didn't think it was worth bothering with.

Schrödinger's cat - so which one am I ???


Sprocket

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On 6th Sep, 2012 jbelanger said:
Colin,

Please don't try to imply that I copied the Rover patent. The implementation is different and in no way derived from it.

Jean


Really?!

So when Rod said

On 6th Sep, 2012 Rod S said:


Interestingly it makes the point that they chose to use two pulses down the inlet tract with timings that differed with respect to engine position and the pulses were spread forward and backwards from their setpoint with load. That's exactly what the MS2 siamese code does


Rod implied differently?

I read the patent as protecting the 'idea' and not the physical design of it, therefore, I'm no authority on patent law, and I am happy to be proven wrong, but thats how I read it.


also while I'm here, If you think I'm getting excited Rod, again, you got me all wrong, but i'm happy for you to think like that.

Enough of this bollox, I don't know why I bother, cos its not something i'll ever be using in the near future!

I'm off for a weekend with the lads in Swansea.

Light and Peace

Sprox :)


Edited to correct quote errors

Edited by Sprocket on 7th Sep, 2012.

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


Paul S

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Formerly Axel

Podland

Ahhh ...... memories.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


jbelanger

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Sprox, it's sad to see someone so full of frustration and resentment about past events.

http://www.jbperf.com/


Rod S

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Well as we are so far off topic now.....

On 7th Sep, 2012 Sprocket said:


I'm off for a weekend with the lads in Swansea.

Light and Peace

Sprox :)

I'm off to the Paralympics tomorrow with wifey and a couple of friends.

The Light should be OK (forecast is bright sunshine over the whole of London tomorrow) but I'm not sure about Peace... In a break from work this morning I watched some wheelchair Rugby - now that is seriously aggressive, I watched Aus vs Belgium and saw two wheelchairs (and their occupants) deliberately overturned.... but we've got tickets for athletics in the main stadium so maybe it should be more "Peaceful".

Rod :)

Schrödinger's cat - so which one am I ???


jamie@thefatgarage

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One small point. As you talk about the need to time pulses.. when using smaller injectors due to not having to time them for a small window in a sequential setup forcing the use of huge ones, you can to an extent "right size" them meaning you get much longer pulses and a less patchy mixture as a result. I've found using injectors just big enough to cope (up around the 80% of capacity) have given the best results in wet manifold setups.


jbelanger

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That makes sense that using small injectors would help. And one way to get an even better result would be to use 2 or 4 injectors in some sort of staged configuration to keep duty cycle as high as possible over the entire range. Megasquirt will automatically do a form of staging when the pulses become longer and you get overlapping pulses. I don't know if other ECUs do the same.

But even then it might be interesting to vary the timing of the injection pulses in the low load/low RPM regions where duty cycle will be lower. There might be some improvements to find there. Of course timing becomes irrelevant as you approach 100% duty cycle.

Jean

http://www.jbperf.com/


jamie@thefatgarage

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I have 4 injectors and run them staged 2-2. Made the idle and very small throttle openings maybe slightly better but made less difference than I thought it would. I think I need smaller injectors for the first bank and larger ones in the second. At the moment they are the same size. I have a few around and am planning to experiment a bit.


Sprocket

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On 7th Sep, 2012 Paul S said:
Ahhh ...... memories.


That's all they will be





On 7th Sep, 2012 Rod S said:
Well as we are so far off topic now.....
On 7th Sep, 2012 Sprocket said:


I'm off for a weekend with the lads in Swansea.

Light and Peace

Sprox :)

I'm off to the Paralympics tomorrow with wifey and a couple of friends.

The Light should be OK (forecast is bright sunshine over the whole of London tomorrow) but I'm not sure about Peace... In a break from work this morning I watched some wheelchair Rugby - now that is seriously aggressive, I watched Aus vs Belgium and saw two wheelchairs (and their occupants) deliberately overturned.... but we've got tickets for athletics in the main stadium so maybe it should be more "Peaceful".

Rod :)




On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


Yo-Han

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On 7th Sep, 2012 jamie@thefatgarage said:
I have 4 injectors and run them staged 2-2. Made the idle and very small throttle openings maybe slightly better but made less difference than I thought it would. I think I need smaller injectors for the first bank and larger ones in the second. At the moment they are the same size. I have a few around and am planning to experiment a bit.


Possibly stupid remark but what fuel pressure are you running? Any chance lowering that a bit will help so you can make pulses longer? Not sure how much that will effect spray patterns and over all injector specs?

Dazed and Confused....


jamie@thefatgarage

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Tried messing with fuel pressure down to 35psi and up to 60psi, all ran fine and just had to vary the overall fuel required number in tunerstudio. Settled on 45psi which is the spec for the injectors. Problem is if i drop the pressure to get the first bank opening longer then the second bank run out of puff. So I'd still need to change one set or the other. At the moment they are all 360cc, I'm going to try 200cc bank 1 and 500cc bank 2 as I happen to have them around.


TurboDave16V
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Jamie, what exactly is your setup?

On 17th Nov, 2014 Tom Fenton said:
Sorry to say My Herpes are no better


Ready to feel Ancient ??? This is 26 years old as of 2022 https://youtu.be/YQQokcoOzeY



Jimster
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Jamie, I was thinking of something similar, have you got any photos of your setup?

I was going to go for a 45mm single tb, with a pair of small injectors as close to the tb as possible, after around 30% throttle change to bank of 2nd injectors (or one large single injector) which would be about 100mm up stream of the tb. I only need fueling for around 125bhp so nothing massive. Are using an Su manifold? I was tempted to try and make a long manifold to replicate the 45's manifold I'm currently using.

Team www.sheepspeed.com Racing

On 15th May, 2009 TurboDave said:

I think the welsh one has it right!


1st to provide running proof
of turbo twinkie in a car and first to
run a 1/4 in one!!

Is your data backed up?? directbackup.net one extra month free for all Turbo minis members, PM me for detials


John

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http://www.turbominis.co.uk/forums/index.php?p=vt&tid=422621

http://photobucket.com/jamiesminibuild

If something is worth doing, it's worth doing half of.


Jimster
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cheers John x

Team www.sheepspeed.com Racing

On 15th May, 2009 TurboDave said:

I think the welsh one has it right!


1st to provide running proof
of turbo twinkie in a car and first to
run a 1/4 in one!!

Is your data backed up?? directbackup.net one extra month free for all Turbo minis members, PM me for detials


Jimster
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Sunny Bridgend, South Wales

Jamie, what your reason for the long runner between the injectors and the TB?

Team www.sheepspeed.com Racing

On 15th May, 2009 TurboDave said:

I think the welsh one has it right!


1st to provide running proof
of turbo twinkie in a car and first to
run a 1/4 in one!!

Is your data backed up?? directbackup.net one extra month free for all Turbo minis members, PM me for detials


jamie@thefatgarage

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Convenience mainly. There is no need to have it crammed at the back.. so I didn't.

The tb is a 58mm one off a volvo 850, nice easy shape and for f.a. off ebay. I can't remember how much but less than £20. I made the inlet and exhaust manifolds and injector rails / boss myself.


Jimster
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Looks good,,have you taken any afr readings for inner and outer cylinders?

Team www.sheepspeed.com Racing

On 15th May, 2009 TurboDave said:

I think the welsh one has it right!


1st to provide running proof
of turbo twinkie in a car and first to
run a 1/4 in one!!

Is your data backed up?? directbackup.net one extra month free for all Turbo minis members, PM me for detials


jamie@thefatgarage

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Not since I changed the design, and according to those in the know my test (done on another mini before I built this one) didn't tell much as the lamda's were in the manifold directly making the readings unreliable. To be honest apart from a quick glance at the readings, which I recall being close (or I would have taken more notice) the point was mainly to test if my original whacky manifold design would even run. I now wish I'd taken more notice but it was before I even joined the forum.


Jimster
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Sunny Bridgend, South Wales

Is there an optimal distance to have the wide bands along the manifold?

Team www.sheepspeed.com Racing

On 15th May, 2009 TurboDave said:

I think the welsh one has it right!


1st to provide running proof
of turbo twinkie in a car and first to
run a 1/4 in one!!

Is your data backed up?? directbackup.net one extra month free for all Turbo minis members, PM me for detials


John

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I am guessing that Jamie is talking about putting the widebands pre-turbo Jim? If he didn't have sample tubes/chambers like Paul/Rod/Graham then the readings would be skewed.

With you being N/A I guess you could just put them the manufacturer prescribed distance down the manifold branch, that way you should get a reliable reading.

If something is worth doing, it's worth doing half of.


jamie@thefatgarage

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i think it its between head and turbo they should be at the end of a take off pipe. Something to do with pressure affecting the readings. After the turbo, mine is in the elbow and works fine. Other run them further away, but I read the bosch specs and they said to run it as hot as possible under max design temp is best.


Rod S

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On 12th Sep, 2012 jamie@thefatgarage said:
i think it its between head and turbo they should be at the end of a take off pipe. Something to do with pressure affecting the readings......


Jamie is correct, pressure affects readings and the pressure in an exhaust manifold before a turbo will vary significantly between off boost and on boost as pressure is mainly what drives the turbine (far too simplistic before anyone points out there is a lot more to it than pressure alone, but the pressure will vary a lot).

A good description on the TechEdge website here http://wbo2.com/lsu/lsu4.htm and from the actual Bosch data sheet that they have used (page 23) http://wbo2.com/lsu/Y258K01005e03mar21eng.pdf

Obviously this is mainly an issue for a turbo install, but the datasheet also has the temperature limits for both exhaust gas and LSU body (page 5) for consideration on a N/A install.

There are workarounds for the temperature limits like using an extended bung to drop gas temperature or using a copper heatsink between the LSU and the bung to lower the body temperature (the Innovate website describes these as well as other pages on the TechEdge site).

Schrödinger's cat - so which one am I ???


Sprocket

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On 12th Sep, 2012 John said:
I am guessing that Jamie is talking about putting the widebands pre-turbo Jim? If he didn't have sample tubes/chambers like Paul/Rod/Graham then the readings would be skewed.



Has anyone actually taken the time to see how skewed the readings will be? other than just dismissing it after reading the Bosch documentation? If you know that information, you can still use them to tune the engine, without a sample tube.

On 26th Oct, 2004 TurboDave16v said:
Is it A-Series only? I think it should be...
So when some joey comes on here about how his 16v turbo vauxhall is great compared to ours, he can be given the 'bird'...


On 26th Oct, 2004 Tom Fenton said:
Yep I agree with TD........


Rod S

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Rural Suffolk

Colin,

I start from the position of accepting the basic principles of the Bosch datasheet. They have their reputation to protect and I can't see that they would have published such detailed information if it wasn't basically correct.

The datasheet is fairly old (but just happens to refer to two of the LSUs I'm using).

If the datasheet is right in principle, the readings are skewed a lot by pressure and there will be large pressure changes in a turbo install.

So if the datasheet is correct (ish), of course you can calculate the actual AFRs but only if you measure the actual pressures at the LSU.

That would just be another way of doing it but installing pressure transmitters (that could stand the heat) would be just as complicated (IMO) as the sample tube method and would require some cute software added to do the calculation if you wanted the results in real time.

Although the point I've made is about the pressure dependency, I also think it would be very hard to keep the LSUs within their gas and body temperature limits if installed BEFORE a turbo. Again, only a couple of us have actually installed thermocouples so have some real measurements to look at.

But, yet again, way off topic, Jimsters question was about a N/A engine, not a turbo.

Schrödinger's cat - so which one am I ???

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