Donations towards server fund so far this month.

 
£0.00 / £100.00 per month
Page:
Home > A-Series EFI / Injection > Tuning MegaSquirt for 998 NA

Graham T

User Avatar

608 Posts
Member #: 1106
Post Whore

Hungerford, Berks

Evo, Thats interesting...
It appears that the spikes are at regular intervals - approx every 16 revs.
I'm on rel 3.0.3h of the ms extra code and I think it is now on rel 3.0.3u (?) which I'm going to update to today, unless I read something saying I shouldn't.

I'll give the batch injection a go.

Paul, I won't forget to re-calibrate.

’77 Clubman build thread
http://www.turbominis.co.uk/forums/index.php?p=vt&tid=618189

Siamese 5 port EFI testing
http://www.turbominis.co.uk/forums/index.php?p=vt&tid=611675


jbelanger

1267 Posts
Member #: 831
Post Whore

Montreal, Canada

Going to 3.0.3u is a good idea.

Jean

http://www.jbperf.com/


Graham T

User Avatar

608 Posts
Member #: 1106
Post Whore

Hungerford, Berks

A fairly busy day...
I have now updated to rel 3.0.3u, re calibrated the LC-1's again and setup with single timing, single Ve table.

I have also set up with untimed injection and with the dual timing project I have been using until now.

In all cases I am still getting the spikes on the inners

( I would post some plots, but with the rel 3.0.3u, there are extra output columns which total mess up my Spread sheet calcs. So a bit of work required to get it sorted.)

Tomorrow I am going to try one squirt per engine cycle.
I had a quick look at this today and on tick over, the engine sounded much smoother and the AFR's came right almost straight away...

’77 Clubman build thread
http://www.turbominis.co.uk/forums/index.php?p=vt&tid=618189

Siamese 5 port EFI testing
http://www.turbominis.co.uk/forums/index.php?p=vt&tid=611675


Paul S

User Avatar

8604 Posts
Member #: 573
Formerly Axel

Podland


On 29th May, 2010 Graham T said:

Tomorrow I am going to try one squirt per engine cycle.
I had a quick look at this today and on tick over, the engine sounded much smoother and the AFR's came right almost straight away...


I assume that you mean the "hybrid" mode?

If not then it should have only been firing the injectors one squirt per engine cycle per cylinder anyway.

It may be a good idea to check that there is no AE ocurring to cause the spikes. I still occaisionally get spikes caused by AE at low revs. Check your pulse width trend.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Graham T

User Avatar

608 Posts
Member #: 1106
Post Whore

Hungerford, Berks

Still working on this. I have gone full circle during the last couple of months with variations on setup: Single injector timing, single fuel VE table; hybrid mode; dual injector timing, single fuel table and now I am back to dual injector timing and dual fuel VE tables.

Regardless of which setup I use, so far I have had no luck with eliminating the spikes, And in most cases, I have not been able to get AFR's close above 3000RPM
I now have an alternator problem, which will be resolved this afternoon, when I pick up a new one.

One thing I have seen, as Per Pauls suggestion to look at the PW trends, is variation in the Pulse widths.
Firstly I ignored the variation because I was running a single fuel VE table, so assumed PW2 was just showing what would happen if the second ve table was active. However, swapping to dual tables with exactly the same settings in each has not eliminated the pulse width variations.



I'm not sure what could cause these variations and whether they should be there? Could they be causing the spikes?

I'm waiting on a USB Scope now, which should help me see what is happening when the engine is running.

’77 Clubman build thread
http://www.turbominis.co.uk/forums/index.php?p=vt&tid=618189

Siamese 5 port EFI testing
http://www.turbominis.co.uk/forums/index.php?p=vt&tid=611675


robert

User Avatar

6745 Posts
Member #: 828
Post Whore

uranus

am i reading this right ? the pulse widths seem to be very erratic ,shouldnt they be smoother ?have you a good steady map reading ?could this be causung the erratic afr's?

Edited by robert on 9th Aug, 2010.

Medusa + injection = too much torque for the dyno ..https://youtu.be/qg5o0_tJxYM


Paul S

User Avatar

8604 Posts
Member #: 573
Formerly Axel

Podland

Map reading looks steady enough.

The pulse spikes are acentuated by the scale of the plot and is probably nothing more than rounding errors in the PW calcs.

My money is still on the instrumentation. I have always seen huge swings in AFRs on the gear change, but yours hardly regsiters.

Bring it to MitP and I'll have a look.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Graham T

User Avatar

608 Posts
Member #: 1106
Post Whore

Hungerford, Berks

The pulse width variations are generally in the region of 0.010 to 0.030 ms.

I've actually been working on dialling out the AFR swings during gear change, mostly they swing up to around 22 plus on the inners and 18 on the outers.

I Had not planned on going to MITP, but now I might. Got to do a bit of planning... Will confirm.

’77 Clubman build thread
http://www.turbominis.co.uk/forums/index.php?p=vt&tid=618189

Siamese 5 port EFI testing
http://www.turbominis.co.uk/forums/index.php?p=vt&tid=611675


Carl S
Forum Mod

User Avatar

1927 Posts
Member #: 1761
Stalker

Bristol

Yes do go allong to MITP, i would like to see both those EFi cars of yours up close!


Paul S

User Avatar

8604 Posts
Member #: 573
Formerly Axel

Podland

Did you ever do the complete swap of the wideband instruments to check repeatability?

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Graham T

User Avatar

608 Posts
Member #: 1106
Post Whore

Hungerford, Berks

Yes I swapped complete units, controllers and sensors between exhaust branches.
I also swapped sensors on controllers, and recalibrated. I also swapped inputs to megasquirt.
As I recall all these tests showed the spikey signal on the inner cylinders.
However, You prompted me to have a bit of a sort out under the bonnet. When I've made changes I've not necessarily put things back as they should have been, so I'm going to test this all again whilst I tidy up.

’77 Clubman build thread
http://www.turbominis.co.uk/forums/index.php?p=vt&tid=618189

Siamese 5 port EFI testing
http://www.turbominis.co.uk/forums/index.php?p=vt&tid=611675


Paul S

User Avatar

8604 Posts
Member #: 573
Formerly Axel

Podland


On 9th Aug, 2010 Graham T said:
I now have an alternator problem, which will be resolved this afternoon, when I pick up a new one.


What was the problem with the alternator?

As we are dealing with such small voltages on the AFR instruments, then any voltage spikes may affect the readings.

How have you earthed the LC-1s? You need to ensure that the LC-1s and the MS unit share a good earth. Also use as many of the earths on the MS as possible, although some MS looms come with a combined earth anyway. Mine has several earth wires that I combined.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Paul S

User Avatar

8604 Posts
Member #: 573
Formerly Axel

Podland

I've just been reading your build thread.

Am I right in thinking that you are using a 4 injector driver board?

How have you configured it to drive just the two injectors?

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Graham T

User Avatar

608 Posts
Member #: 1106
Post Whore

Hungerford, Berks

yes 4 driver board. I Need to look at that to confirm configuration.

’77 Clubman build thread
http://www.turbominis.co.uk/forums/index.php?p=vt&tid=618189

Siamese 5 port EFI testing
http://www.turbominis.co.uk/forums/index.php?p=vt&tid=611675


Graham T

User Avatar

608 Posts
Member #: 1106
Post Whore

Hungerford, Berks




On 10th Aug, 2010 Paul S said:


How have you configured it to drive just the two injectors?


Under the advance menu, In sequential setup, I have:
injector Drivers set to standard drivers
Bank 3 and 4 input fields are greyed out.

Under basic setup, in injector characteristics, I have:
bank 1 set to:
Injector opening time - 1.000
Battery voltage correction - 0.115
PWM current limit - 100
PWM time threshold - 25.6
Injector PWM period 66

Bank 2 is set to off

’77 Clubman build thread
http://www.turbominis.co.uk/forums/index.php?p=vt&tid=618189

Siamese 5 port EFI testing
http://www.turbominis.co.uk/forums/index.php?p=vt&tid=611675


Graham T

User Avatar

608 Posts
Member #: 1106
Post Whore

Hungerford, Berks


On 10th Aug, 2010 Paul S said:

On 9th Aug, 2010 Graham T said:
I now have an alternator problem, which will be resolved this afternoon, when I pick up a new one.


What was the problem with the alternator?

As we are dealing with such small voltages on the AFR instruments, then any voltage spikes may affect the readings.

How have you earthed the LC-1s? You need to ensure that the LC-1s and the MS unit share a good earth. Also use as many of the earths on the MS as possible, although some MS looms come with a combined earth anyway. Mine has several earth wires that I combined.


I noticed about a week ago that the voltage report by MS was starting to vary (11.6 - 13.7v). Each time I made an injection timing change, the result seemed random. I then noticed that the ammeter was intermittently showing no charge.
I have fitted a new alternator and the voltage is back to around 13v, although, still not as stable as I would have thought.

The LC-1s are earthed back to the MS. I bought a loom from DIYautotune. So I have combined a portion of the earths, running them down to the same bolt on the engine as the engine earth strap is bolted on with.
On 10th Aug, 2010 Paul S said:
Did you ever do the complete swap of the wideband instruments to check repeatability?


I repeated my tests of the LC-1’s last night, this time only having one input to the MS plugged in at a time, swapping the output to that channel when I changed between LC-1’s.
It looks like you were correct and I do have an issue with one of them.
In the below plots, the Inner AFR trace shows a constant 7.4 AFR, because there was no input connected to it.









Controller 1 is the old controller that I removed from our turbo mini, so it’s about 3 years old.

However, before I jump in and buy a new one, I’m going to do the same tests, but swap the power and earth wires between the 2 controllers, to doubly make sure that I do not have a wiring issue.

I turned on Injector bank 2 in the injector characteristics window this morning and changed the settings to reflect bank one. By the time the engine had warmed up, I had to change the Injection timing 2 by +30degs to get the AFR’s level again. I’ll take it for a run at lunch and see what differences I get through the full load and rev range.

’77 Clubman build thread
http://www.turbominis.co.uk/forums/index.php?p=vt&tid=618189

Siamese 5 port EFI testing
http://www.turbominis.co.uk/forums/index.php?p=vt&tid=611675


Graham T

User Avatar

608 Posts
Member #: 1106
Post Whore

Hungerford, Berks

At last.
Not quite perfect, but the spikes are gone...





*Clapping*

’77 Clubman build thread
http://www.turbominis.co.uk/forums/index.php?p=vt&tid=618189

Siamese 5 port EFI testing
http://www.turbominis.co.uk/forums/index.php?p=vt&tid=611675


sturgeo

857 Posts
Member #: 1778
Post Whore

Northants

Much better *happy*


Paul S

User Avatar

8604 Posts
Member #: 573
Formerly Axel

Podland

Glad you sorted the problem.

You just need to get a bit more fuel in to bring the AFRs at full throttle down to around 13:1 ish.

The challenge is to get enough fuel into the outer cylinders.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."


Rod S

User Avatar

5988 Posts
Member #: 2024
Formally Retired

Rural Suffolk

How much better do you want it..... :)

Schrödinger's cat - so which one am I ???


robert

User Avatar

6745 Posts
Member #: 828
Post Whore

uranus

blimey ,big improvement ,was it the sensor controller ?

Medusa + injection = too much torque for the dyno ..https://youtu.be/qg5o0_tJxYM


Graham T

User Avatar

608 Posts
Member #: 1106
Post Whore

Hungerford, Berks

No, it was a combination of being an idiot and bad maintenance...

When I did the test on tuesday night, I did free air calibrations of the sensors when I changed controllers on sensors.
But, I have it wired so that the LC-1's are on the fuel pump relay. So once the initial 3 second (I think) pump pulse has finished when MS is turned on the power is cut to the LC-1's until the engine is running.
As I never had my switch and LED for doing the free test I never realised that infact the LC-1's were off, so no calibration was completed. So I was getting incorrect readings.

Last night I went through all the LC-1 wiring and replaced with Temporary power and earths, but the problem never went away and the results appeared different to the previous night.
So just before I got the Hammer on it, I removed the sensors and tried a free air calibration, this time with my switch and LED. Once I realised I had no power, I was able to rectify and calibrate.

At that point I also noticed the amount of carbon on the sensors, so I cleaned them up and re calibrated again.

’77 Clubman build thread
http://www.turbominis.co.uk/forums/index.php?p=vt&tid=618189

Siamese 5 port EFI testing
http://www.turbominis.co.uk/forums/index.php?p=vt&tid=611675


Graham T

User Avatar

608 Posts
Member #: 1106
Post Whore

Hungerford, Berks




This evenings endeavours, around 12.8 - 13.5. Still some fine adjustments on the fuel VE table to do:


Now to play with acceleration enrichment...

’77 Clubman build thread
http://www.turbominis.co.uk/forums/index.php?p=vt&tid=618189

Siamese 5 port EFI testing
http://www.turbominis.co.uk/forums/index.php?p=vt&tid=611675


sturgeo

857 Posts
Member #: 1778
Post Whore

Northants

Great Stuff! *happy*
AFR's keeping nice and close as the revs increase.
Are you doing all this on your own?


Paul S

User Avatar

8604 Posts
Member #: 573
Formerly Axel

Podland

That's better than we've ever got from mine. Congratulations.

Is that with two VE and two Timing tables?

EDIT: Got bollocked for using "I've"

Edited by Paul S on 12th Aug, 2010.

Saul Bellow - "A great deal of intelligence can be invested in ignorance when the need for illusion is deep."
Stephen Hawking - "The greatest enemy of knowledge is not ignorance, it is the illusion of knowledge."

Home > A-Series EFI / Injection > Tuning MegaSquirt for 998 NA
Users viewing this thread: none. (+ 2 Guests) <- Prev   Next ->
To post messages you must be logged in!
Username: Password:
Page: